The United States of America As Represented by the United States

Molten Metal Technology, Inc.

Other

M4 Environmental Management Inc.

Paul A Haas

Michael J Stephenson

Allen D Ryon

John S Vavruska

Milton H Lloyd

Robert S Eby

Waldo R Golliher

Lark A Lundberg

William B Stines

David A Everitt

Victor L Fowler

A multicomponent fluid feed apparatus is disclosed that independently preheats and then mixes two or more fluid streams being introduced into a high temperature chemical reactor to promote more rigorous and complete reactions using assemblies of inert tubular elements and an integral mixing orifice plate. The design allows use of ceramic and speciality alloy materials for high temperature service with particularly corrosive halide feeds such as UF.sub.6 and HF. Radiant heat transfer to the tubular elements from external means gives the necessary system high temperatures without excessive temperatures to cause material failure. Preheating of the gaseous reactants in a separate step prior to mixing and injecting the gaseous reactants into a high temperature chemical reactor was found to provide an improved thermal conversion of UF.sub.6 to uranium oxides.

Multicomponent fluid feed apparatus with preheater and mixer for a high

The present invention provides a method for varying and controlling the chemical composition and physical properties of the uranium oxide solids produced by the thermal conversion of UF.sub.6. The method allows the production of predominantly UO.sub.2, U.sub.3 O.sub.8, or UO.sub.3 interchangeably from the same reactor simply by controlling the hydrogen and oxygen contents of the feed relative to uranium. The temperature profile of the thermal reactor is established by specifying the preheat of the feed prior to mixing, the feed composition, and the reactor wall temperature to thus vary and control the physical properties of the resulting solids according to the end use of the uranium product.

Method for the control of the composition and physical properties of

A process for preparing uranium metal or alloy thereof suitable for use in a metal-based uranium enrichment plant or other use requiring a superdense metal comprising providing a molten metal bath containing the alloy metal and feeding uranium oxide and a reactive metal reductant into the molten metal bath so that the oxide is reduced to elemental uranium and alloying the thus formed uranium with the bath metal.

Process for the conversion of uranium oxide to uranium metal and uranium

An electrolytic process for making uranium from uranium oxide using Cl.sub.2 anode product from an electrolytic cell to react with UO.sub.2 to form uranium chlorides. The chlorides are used in low concentrations in a melt comprising fluorides and chlorides of potassium, sodium and barium in the electrolytic cell. The electrolysis produces Cl.sub.2 at the anode that reacts with UO.sub.2 in the feed reactor to form soluble UCl.sub.4, available for a continuous process in the electrolytic cell, rather than having insoluble UO.sub.2 fouling the cell.

Electrolytic process for preparing uranium metal

A process for making uranium metal from uranium oxide by first fluorinating uranium oxide to form uranium tetrafluoride and next electrolytically reducing the uranium tetrafluoride with a carbon anode to form uranium metal and CF.sub.4. The CF.sub.4 is reused in the fluorination reaction rather than being disposed of as a hazardous waste.

Process for electrolytically preparing uranium metal

A simplified internal gelation process for the preparation of gel spheres of nuclear fuels. The process utilizes perchloroethylene as a gelation medium. Gelation is accomplished by directing droplets of a nuclear fuel broth into a moving volume of hot perchloroethylene (about 85.degree. C.) in a trough. Gelation takes place as the droplets float on the surface of the perchloroethylene and the resultant gel spheres are carried directly into an ager column which is attached to the trough. The aged spheres are disengaged from the perchloroethylene on a moving screen and are deposited in an aqueous wash column.

Preparation of nuclear fuel spheres by flotation-internal gelation

The present invention is directed to a method and apparatus for making a population of dense, closely size-controlled microspheres by sol-gel procedures wherein said microspheres are characterized by a significant percentage of said population being within a predetermined, relatively narrow size range. Microsphere populations thus provided are useful in vibratory-packed processes for nuclear fuels to be irradiated in LWR- and FBR-type nuclear reactors.

Method and apparatus for controlled size distribution of gel

Apparatus for contacting particles with a fluid includes two tubes having different diameters and each including a straight lower section inclined relative to the horizontal and a straight, vertical upper section, the lower ends of the tubes being joined together. Fluid introduced into the lower ends of the tubes allows particles to drop slowly in the larger diameter tube and fluidizes the same particles in the smaller diameter tube.

Apparatus for contacting particulate material with processing liquid

A method for co-conversion of aqueous solutions of one or more heavy metal nitrates wherein thermal decomposition within a temperature range of about 300.degree. to 800.degree. C. is carried out in the presence of about 50 to 500% molar concentration of ammonium nitrate to total metal.

Method for improved decomposition of metal nitrate solutions

Nuclear fuel is made by contacting an aqueous solution containing an actinide salt with an aqueous solution containing ammonium hydroxide, ammonium oxalate, or oxalic acid in an amount that will react with a fraction of the actinide salt to form a precipitate consisting of the hydroxide or oxalate of the actinide. A slurry consisting of the precipitate and solution containing the unreacted actinide salt is formed into drops which are gelled, calcined, and pressed to form pellets.

Method for producing nuclear fuel

This invention is a process for decomposing ammonium nitrate and/or selected metal nitrates in an aqueous solution at an elevated temperature and pressure. Where the compound to be decomposed is a metal nitrate (e.g., a nuclear-fuel metal nitrate), a hydroxylated organic reducing agent therefor is provided in the solution. In accordance with the invention, an effective proportion of both nitromethane and nitric acid is incorporated in the solution to accelerate decomposition of the ammonium nitrate and/or selected metal nitrate. As a result, decomposition can be effected at significantly lower temperatures and pressures, permitting the use of system components composed of off-the-shelf materials, such as stainless steel, rather than more costly materials of construction. Preferably, the process is conducted on a continuous basis. Fluid can be automatically vented from the reaction zone as required to maintain the operating temperature at a moderate value--e.g., at a value in the range of from about 130.degree.-200.degree. C.

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Knoxville, TN, United States of America

Paul A Haas