Vitesco Technologies USA, LLC

Continental Automotive Systems Corporation

Patrick Su

Kevin Douglas Moore

Ravi Kiran Kothamasa

Alan Kang

James G Godwin

Christopher M Glennon

Leonardo Ramon Haoava Salazar

A standoff connection structure which is suitable for connecting a standoff connector and a high-voltage electronic box. The standoff connection structure includes at least one anti-rotation feature, and also includes various sealing features to provide a leak-tight connection between a standoff connector and high voltage electronic box, even after exposure to thermal shock. The standoff connector also facilitates an electrical connection between a high voltage or high current component and the high voltage electronic box.

High-current electrical pass through standoff connection for electronic box

An electronics unit includes a housing, the housing having a base portion with a post member extending from the base portion. The post member has a through-hole defined through the post member. A printed circuit board is connected to the housing at a plurality of connection points. The printed circuit board includes one or more electric or electronic components disposed thereon and has an aperture. The post member is disposed through the aperture of the printed circuit board. A distal end portion of the post member is larger than a diameter of the aperture so as to fix the printed circuit board to the housing, forming one of the connection points. A seal member is disposed at least partly within the through-hole of the post member and forms a seal with the post member.

Electronics device having a plastic cover with a sealed center boss

A discrete electrical component is disclosed, including a component member having at least one lead; and a base member on which the component member is supported. The electrical component further includes at least one compliant pin member, each compliant pin member having a first end portion configured for press-fit engagement in a printed circuit board and a second end portion electrically connected to the at least one lead of the component member. The at least one compliant pin at least partly extends through or into the base member.

Compliant pin structure for discrete electrical components

A harness connector for an electronics device is disclosed, the electronics device having a housing and a printed circuit board disposed in the housing, and the housing including an opening exposing electrical contacts of the printed circuit board. The harness connector includes a base member with a plurality of apertures defined therein, the base member directly attached to the housing and disposed over the opening, and a plurality electrical contacts electrically connected to the electrical contacts of the printed circuit board.

Headerless harness connection assembly and methods of constructing and utilizing same

An electronics device includes a housing having a through-hole disposed in a central portion of the housing. A printed circuit board is connected to the housing. The printed circuit board includes one or more electronic components disposed thereon. A plastic housing cover is connected to the housing and covers the printed circuit board. The housing cover includes a centrally-located post member integral to the housing. The post member extends through the through-hole of the housing and engages with the housing. The engagement between the housing and the housing cover prevents outward deflection of the housing cover.

An electronics unit includes a housing, the housing having a base portion with a post member extending from the base portion. The post member has a through-hole defined through the post member. A printed circuit board is connected to the housing at a plurality of connection points. The printed circuit board includes one or more electric or electronic components disposed thereon and has an aperture. The post member is disposed through the aperture of the printed circuit board. A distal end portion of the post member is larger than a diameter of the aperture so as to fix the printed circuit board to the housing, forming one of the connection points.

An electronics device is disclosed, including: a first printed circuit board having a plurality of through-holes; a second printed circuit board having a plurality of through-holes; a housing in which the first and second printed circuit boards are disposed, the first printed circuit board disposed above the second printed circuit board in the housing; and a connector attached to the housing and including a plurality of pins comprising first pins and a plurality of second pins, a length of the first pins being greater than a length of the second pins. Each of the first pins extends through one of the through-holes of the first printed circuit board and one of the through-holes of the second printed circuit board and thereby makes an electrical connection with the first and second printed circuit boards, and each of the second pins only extends through one of the through-holes of the second printed circuit board and thereby makes an electrical connection with the second printed circuit board.

Connector having pins extending to more than one printed circuit board

An engine control unit (ECU) includes a housing; a cover sealingly engaged with the housing so as to define an interior space; a circuit board disposed in the interior space; and a fastener coupling together the circuit board, the housing and the cover, the fastener serving to limit an amount of deflection of the housing relative to the housing. The circuit board and the cover are constructed and arranged to define an airflow path from an outer surface of the cover to the interior space. The airflow path allows for a leak test to be performed on the ECU, wherein upon an affirmative determination that results of the leak test shows no leaks in the ECU, sealant seals the airflow path.

Method and structure for limiting cover deflection in an ECU with leakage testing feature

A fastener is provided for fastening a printed circuit and an electronics housing. The fastener has a lead-in feature extending from the fastener and at least one pin extending the fastener. An intermediate standoff portion may be disposed between the lead-in feature and the pin. An electronics housing may be provided that includes the fastener, an electronics housing structure, and a printed circuit board (PCB) disposed adjacent to the electronics housing structure. The lead-in feature may be press fit into an aperture in the housing structure aperture, and the pin may be press fit into an aperture in the PCB. A method of forming an engine control unit is also provided. The method includes providing a PCB, press fitting a fastener to the PCB, dispensing thermal interface material onto a housing structure, pressing the PCB onto the thermal interface material, and press fitting the fastener into the housing structure.

Compliant PCB-to-housing fastener

An electronics module includes a module housing having a base structure and a plurality of side walls. A module cover contacts the side walls and is connected to the module housing via at least one fastener. The module housing includes at least one fastener boss for receiving the at least one fastener. Each of the fastener bosses includes a fastener hole protruding partially into the fastener boss and a vent hole connecting the fastener hole to an opening on a surface of the fastener boss exterior to the module housing, and a sealant disposed in the fastener boss, thereby preventing external air from entering the electronics module through a fastener connection.

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Shelby Township, MI, United States of America

Patrick Su