Rockford Manufacturing Group, Inc.

Patrick Robbins

Irvin Burns

Michael J Yankaitis

Michael Kern

A release assembly for wire cutting apparatus. The present invention provides a release assembly for wire cutting apparatus which allows for dynamic alteration of the cut parameters. The release assembly allows for the length of the wire to be cut to be altered, allows for the biasing force to be increased or decreased to thereby reset the release assembly for a wide range of wire gauges, and allows for the stroke length to be altered to thereby either increase or decrease the cut frequency. The release assembly includes a housing having a distal end, a proximal end and a longitudinal chamber. A plunger tube is slidably disposed in the longitudinal chamber and is biased towards the proximal end by a dynamically adjustable spring mechanism. A gauge rod is mounted within the plunger tube at an adjustable axial position. In operation, the wire being pulled from the coil engages the gauge rod and pushes the gauge rod and plunger tube in the distal direction. A sensor senses the distal movement and sends a signal to the cutting mechanism to make a cut in the wire and drop the wire from the cutting machine. The plunger tube is retained in the housing by two collars. The distance between the two collars is dynamically adjustable during cutting operations to adjust the travel distance of the plunger tube. The position of the housing relative to the wire coils is also dynamically adjustable to control the cut length of the wire.

Release assembly for a wire cutting apparatus

Wire is straightened as an incident to being pulled through axially spaced upstream, intermediate and downstream straightening dies carried within a rotating arbor. Each die is formed with a groove which is specially shaped to cause the wire to tend to follow its natural path as the wire is straightened, the shape of the grooves reducing high stress concentrations on the dies and increasing the service life thereof.

Wire straightening apparatus with long-life dies

Wire is fed along a predetermined path by virtue of being pinched between an upper set of feed rolls and a lower set of feed rolls while the upper and lower rolls are rotated in opposite directions. The upper feed rolls are journaled cantilever fashion by an upper carrier which is fixed to the main frame of the apparatus. The lower feed rolls are similarly journaled by a lower carrier which is adapted to be moved upwardly toward the upper carrier to cause the lower feed rolls to pinch the wire against upper feed rolls after the wire has been threaded between the rolls. The lower carrier is moved upwardly by actuators which are offset laterally from the cantilevered rolls. To reduce cocking of the lower carrier and the lower feed rolls when the latter are forced upwardly into engagement with the wire by the offset actuators, the lower carrier is attached to a guide rod whose end portions are slidably supported by both the upper carrier and the main frame in order to spread the reaction force over a relatively long distance.

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Petoskey, MI, United States of America

Patrick Robbins