Ford Global Technolgoies, LLC

Patrick Reed

Jeffrey Scott Mayville

David James Spolyar

James Brian Slemons

Stuart C Salter

Paul Kenneth Dellock

David Brian Glickman

Michael Musleh

Thomas F Boettger

Rong Yao

Harry Lobo

David C Allen

Jennifer Ann Gauthier

A vehicle running board assembly includes, among other things, a reinforcing insert, and a beam that is extruded over the reinforcing insert. A step pad is extruded over the beam. A vehicle running board manufacturing method according to another exemplary aspect of the present disclosure includes, among other things, extruding a beam over a reinforcing insert, extruding a step pad over the beam, and cutting the beam, the reinforcing insert, and the step pad to provide the running board.

Vehicle running board and running board manufacturing method

Rock rail assemblies are provided for motor vehicles. An exemplary rock rail assembly may include a beam structure, an energy absorbing structure, and an outer skin. The energy absorbing structure may reinforce the beam structure and may be configured to distribute point loads when an obstacle impinges upon the rock rail assembly. The beam structure may be made of a metallic material, the energy absorbing structure may be made of a foamed polymer-based material, and the outer skin may be made of a polymer-based material. The rock rail assemblies may be constructed in a manufacturing method that involves roll forming and extrusion processes.

Vehicle rock rails with energy absorbing structures and associated methods for manufacture

Mounting strategies for locating and securing roof hinge covers to vehicle roofs. An exemplary roof hinge cover may be mounted relative to a roof component (e.g., roof panel, body side panel, bracket, etc.). A locator may be received through the roof hinge cover and into a locating hole of the roof component. One or more clips that are connected to the roof hinge cover may be received within locating openings of a bracket. The bracket supports at least a portion of the roof hinge cover.

Roof hinge cover attachment strategies

A vehicle includes a driver side pillar extending between a door and a roof. The pillar forms a face having an outer edge adjacent the driver side door and an inner edge. Similarly, a passenger side pillar extends between a door and the roof and forms a face having an outer edge adjacent the door and inner edge. A windshield supported by a cowl and the roof has a driver side edge that extends beyond the inner edge of the driver side face and substantially covers the driver side pillar and a passenger side edge that extends beyond the inner edge of the passenger side face and substantially covers the passenger side pillar. The vehicle further includes a frit bonded around a periphery of the windshield. The frit substantially covers and is bonded to the driver and passenger side pillars making them appear to be a dark or black color.

Windshield wrapped vehicle pillar

A vehicle includes a roof panel, hinge bracket, cover, and retaining clip. The roof panel defines a recess. The hinge bracket is secured to the roof panel within the recess. The cover is disposed in the recess. The cover has a doghouse that extends downward toward the bracket. The retaining clip has a head that is disposed within the doghouse, a stem that extends downward from the head beyond the doghouse, and a biasing element that forces an opposing surface of the stem into contact with an edge of the bracket.

Vehicle body system

A vehicle having a fluid management trim system includes a windshield supported along a lower edge by a cowl, along an upper edge by a roof, and along a side edge by a pillar. The pillar extends from a side door toward the roof, and a trim member extends along the side edge of the windshield forming a channel for guiding fluid along the windshield toward a drain. The side edge of the windshield may extend at least partially around the pillar. Even more, the side edge of the windshield may extend from the lower edge to a first position below the upper edge forming the drain. A portion of the trim member may be offset to the windshield forming the channel and extends from the lower edge to a second position below the upper edge and over the drain.

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Livonia, MI, United States of America

Patrick Reed