Upwing Energy, Inc.

Calnetix Technologies, LLC

Vycon, Inc.

Upwing Energym LLC

Patrick McMullen

David Biddick

Herman Artinian

Kuo-Chiang Chen

Liping Zheng

Venkateshwaran Krishnan

Christopher Matthew Sellers

Larry Hawkins

Archie A T Andonian

John Stout

Suratkal Padmanabha Shenoy

Co Si Huynh

Justin Jongsik Oh

Zhiyang Wang

Keith Ropchock

An electric machine is configured to be positioned within a wellbore. The electric machine enclosed within a housing isolates the electric machine from fluids within the wellbore. A first lubrication circuit includes a lubrication reservoir within the housing. The lubrication reservoir is fluidically connected to the electric machine. The first lubrication circuit is configured to provide lubrication to a bearing within the electric machine. A fluid rotor is configured to move or be moved by a fluid within the wellbore. A magnetic coupling couples the fluid rotor and a rotor of the electric machine to rotate in unison. A second lubrication circuit is configured to provide lubrication to a bearing supporting the fluid rotor.

Downhole lubrication system

A downhole-type device includes an electric machine. The electric machine includes an electrical rotor configured to couple with a device to drive or be driven by the electric machine. An electrical stator surrounds the electric rotor. The electric stator includes a seal configured to isolate stator windings from an outside, downhole environment. An inner surface of the seal and an outer surface of the electric rotor define an annulus exposed to the outside environment. A bearing couples the electric rotor to the electric stator. A lubrication system is fluidically coupled to the downhole-type device. The lubrication system includes a topside pressure pump and a downhole-type distribution manifold configured to be used within a wellbore. The distribution manifold is fluidically connected to the topside pressure pump and the bearing to receive a flow of lubricant from the topside pressure pump.

Lubricating downhole-type rotating machines

A parameter of a magnetic bearing supporting a rotor in operation within a stator of the downhole-type rotating machine is measured. A speed of the rotor is controlled based on the measured parameter.

Controlling downhole-type rotating machines

During rotation of a shaft of a downhole-type wellbore system, a first signal corresponding to an axial position of the rotating shaft is transmitted by a sensor. The shaft is axially levitated by a plurality of magnetic thrust bearings. A controller determines an amount of axial force to apply to the rotating shaft to maintain axial levitation of the rotating shaft based on the first signal. The controller transmits a second signal corresponding to the determined amount of axial force to the plurality of magnetic thrust bearings. The plurality of magnetic thrust bearings applies the amount of axial force on the rotating shaft to maintain the axial levitation of the rotating shaft based on the second signal.

Magnetic supporting of thrust load for downhole-type artificial lift system

Lubricating downhole rotating machine

An electric stator surrounds an electric rotor. A magnetic coupling is attached to an end of the electric rotor. The magnetic coupling is configured to transmit rotational force to or from a separate rotational device. A housing surrounds and isolates the electrical rotor, the electric stator, and a portion of the magnetic coupling, from a wellbore fluid. The housing is flooded with an incompressible fluid. A pressure within the housing is substantially the same or lower than a pressure within a wellbore environment.

Isolating a downhole-type electric machine

A multi-phase, inductive coupling first portion is carried by a tubular. The coupling first portion is configured to inductively transmit current with a corresponding multi-phase, inductive coupling second portion. A downhole-type electric stator is carried by the tubular and is configured to receive and electromagnetically interact with an electric rotor-impeller. The coupling first portion is electrically connected to windings of the stator.

System and method of transferring power within a wellbore

A tool includes a device including a housing and a rotor, the rotor to rotate about a longitudinal axis, and an axial gap generator including a stator assembly positioned adjacent to the rotor. The axial gap generator generates a voltage signal as a function of a gap spacing between the stator assembly and the rotor, the gap spacing being parallel to the longitudinal axis.

Axial gap generator measurement tool

A system for operating in a wellbore in a subterranean formation is described. The system includes a housing, a rotor, a stator, and a controller. The rotor is within the housing and includes a rotatable shaft, a fluid impeller, and a magnetic field source. The magnetic field source is configured to generate a net magnetic field around an entire circumference of the rotor that is uniformly polarized in a single orientation. The stator is within the housing and laterally surrounds the rotatable shaft. The stator is configured to conduct the generated magnetic field to produce a voltage waveform signal. The controller is communicatively coupled to the stator. The controller is configured to receive the voltage waveform signal from the stator and determine an operating characteristic of the rotor based on the received voltage waveform signal.

Sensing during artificial lift

A stator for a downhole-type motor includes a housing. The housing includes a sleeve. The sleeve includes a first layer, a second layer, and a third layer. The first layer is erosion-resistant. The second layer is corrosion-resistant. The third layer can provide structural support. The stator includes a motor stack. The stator can be used to drive a rotor disposed within an inner bore of the housing.

Flow through magnetic drive system for artificial lift

This disclosure describes various implementations of a downhole-blower system that can be used to boost production in a wellbore. The downhole-blower system includes a blower and an electric machine coupled to the blower that can be deployed in a wellbore, and that can, in cooperation, increase production through the wellbore.

Downhole blower system with pin bearing

A downhole-type tool includes a casing joint, a housing affixed to the casing joint, and an electric stator encased in the housing. The housing defines an inner bore and has an inner bore wall that is continuous with an inner wall of the casing joint. The housing is sealed against ingress of cement to the stator. The electric stator is configured to drive an electric rotor-impeller. A flow of cement can be received with an outer surface of the housing. The flow of cement can be directed into an annulus between the housing and a wall of a wellbore. The casing joint can be cemented in the wellbore.

Downhole-type tool for artificial lift

A regenerative turbine impeller includes a first side and a second side. An impeller housing surrounds the regenerative turbine impeller. The impeller housing includes a seal separating the first side and the second side of the regenerative turbine impeller. A first fluid inlet is fluidically coupled to the first side of the regenerative turbine impeller. A first fluid outlet is fluidically coupled to the first side of the regenerative turbine impeller. A second fluid inlet is fluidically coupled to the second side of the regenerative turbine impeller. A second fluid outlet is fluidically coupled to the second side of the regenerative turbine impeller.

Reducing bearing load in a regenerative turbine pump

A rotor for an electric machine includes a central hub with a cylindrical outer surface. A plurality of elongate spacers are affixed to the central hub at its outer surface. The spacers are circumferentially spaced apart from each other and extend axially along the outer surface of the central hub. A plurality of permanent magnets reside on the outer surface between the spacers. The magnets define at least two magnetic poles of the rotor. A metallic shield surrounds an outward facing surface of the permanent magnets and spacers to shield the magnets from high frequency magnetic fields that would cause eddy currents, and thus magnet heating. The metallic shield includes a metallic foil. A carbon fiber retaining sleeve surrounds an outward facing surface of the metallic shield. The carbon fiber sleeve is configured to retain the magnets to the central hub during operation of the electric machine.

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Villa Park, CA, United States of America

Patrick McMullen