Eaton Corporation

Patrick M Watts

Timothy J Morscheck

Haoran Hu

Thomas R Stover

Kathryn A Miles

Diane C Wiersma

Michael P Bujold

Dong Zhu

One aspect of the invention relates to a power generation system that has an internal combustion engine that operates in a low temperature combustion mode to produce an engine exhaust that is low in NOx and particulate matter. The exhaust is treated by a fuel cell to remove organic compounds and CO while producing useful power. Another aspect of the invention relates to controlling the adiabatic flame temperature by EGR drawing from upstream of the fuel cell. A further aspect of the invention relates to treating engine exhaust with a reducing catalyst and then with a fuel cell. A still further aspect of the invention relates to treating exhaust with an intermediate temperature solid oxide fuel cell. A further aspect of the invention relates to a system equipped with a valve allowing exhaust to selectively bypass a fuel cell.

Clean power system

One aspect of the invention relates to a clean power generation system in which an internal combustion engine is operated to produce shaft power and an exhaust stream. The exhaust stream is processed by a fuel cell. Fluctuations in power demand are met, at least in part, by increasing or decreasing power output from the fuel cell and/or power uptake or output from a power storage device. The engine can operate at a relatively constant rate, providing a steady exhaust stream, which facilitates pollution control and fuel cell operation. According to another aspect of the invention, the exhaust of an engine is treated with a fuel cell having an electrolyte that conducts protons. In addition to removing pollutants from the exhaust while generating useful power, the fuel cell can provide a supply of low acidity water. The water can be used in the fuel reformer.

An optimally finished gear has a surface roughness between approximately 5 micro-inches Ra to 10 micro-inches Ra. The reduced surface roughness, when located at the gear teeth, can reduce the maximum contact stress by more than fifty percent. Similarly, the subsurface shear stress can be reduced by approximately thirty percent. The reduced contact stress and reduced shear stress results from improved lubrication conditions between the gear teeth. Surface roughness greater than 10 micro-inches Ra results in increased contact of the surface peaks, while surface roughness lower than 3 micro-inches is too smooth to retain adequate lubrication between the gear teeth.

Growing community of inventors

Gastonia, NC, United States of America

Patrick M Watts