Kennametal Inc.

Patrick Kuhlemann

Ruy Frota De Souza Filho

Michael Schuffenhauer

Marcelo Euripedes Da Silva

Christoph Gey

Berthold Heinrich Zeug

Shuangyuan Zhang

A system and method for monitoring and predicting wear of a cutting tool used for machining a workpiece is disclosed. The system includes a cutting tool having a shank and a cutting head. The system also includes a split, modular and wireless wear detection system including one or more sensors mounted to the cutting tool for providing a data signal representative of a physical condition of the system, and a data recording and data transmitting device for recording the data signal from the one or more sensors and for generating and transmitting a data signal to a processor. The processor applies a machine learning data processing technique in real time to monitor and/or predict a condition of various components and/or parameters of the system during a metal cutting operation.

System and method for real-time monitoring and predicting wear of a cutting tool

A cutting tool includes a base body and a cutting head at least partially disposed within a modular pocket of the base body. The modular pocket is formed by at least one wall section removably attached to the base body. In one variation, a non-removable portion of the base body also forms part of the modular pocket. In another variation, the modular pocket is formed by two removable wall sections on opposite sides of the modular pocket. In yet another variation, the removable wall sections include a clamping portion to exert a downward force on the cutting head to enable mounting the cutting head in the modular pocket using an interference fit.

Cutting tool with modular pocket wall

A modular drill including a shank having a shank bore therein, a guide pin tip disposed in the shank bore, a cutting tip, and a connection shaft coupled to the cutting tip, the connection shaft having a connection shaft sidewall and a guide path therein for guiding the guide pin tip therethrough while the connection shaft moves through the shank bore.

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Fuerth, Germany

Patrick Kuhlemann