Wisk Aero LLC

Kitty Hawk Corporation

Cora Aero LLC

Patrick K Herring

Lewis Romeo Hom

Thomas P Muniz

Chen Li

For each cell in a plurality of cells from a same manufacturing run, a first and a second cell characteristic are received in order to obtain a plurality of cell characteristics. For each cell, a batch compatibility number that is associated with a number of compatible cells that that cell is compatible with is determined based at least in part on the plurality of cell characteristics. The plurality of cells is sorted according to the batch compatibility numbers to obtain a sorted list of cells. A plurality of compatible cells to include in a battery is selected from the plurality of cells, including by evaluating the plurality of cells according to the order of the sorted list of cells and beginning with the lowest batch compatibility number.

Cell matching across multiple characteristics during battery assembly

A solid electrolyte interface is formed on a silicon monoxide electrode in a battery cell. While the solid electrolyte interface is being formed on the silicon monoxide electrode, the battery cell is charged for one or more initial cycles.

Generation of wrinkle-free silicon monoxide electrodes using combined preformation and formation

A solid electrolyte interface is grown on a silicon monoxide electrode in a battery cell, including by charging the battery cell up to a first voltage while the battery cell is uncompressed in order to partially grow the solid electrolyte interface. After partially growing the partial solid electrolyte interface, the battery cell is rested. After resting the battery cell, the battery cell is charged to a second, higher voltage while the battery cell is compressed in order to further grow the partially grown solid electrolyte interface. After the solid electrolyte interface is grown on the silicon monoxide electrode, the battery cell is charged for one or more cycles while the battery cell is compressed.

Generation of wrinkle-free silicon monoxide electrodes using separate preformation and formation

For each cell in a plurality of cells, a first cell characteristic and a second cell characteristic are received in order to obtain a plurality of cell characteristics. For each cell in the plurality of cells, a batch compatibility number that is associated with a number of compatible cells that that cell is compatible with is determined based at least in part on the plurality of cell characteristics. The plurality of cells is sorted according to the batch compatibility numbers in order to obtain a sorted list of cells. A list of compatible cells to include in a battery is generated, including by evaluating the plurality of cells according to the order specified by the sorted list of cells and beginning with a cell with the lowest batch compatibility number.

A solid electrolyte interface is formed on a silicon monoxide electrode in a battery cell. After the solid electrolyte interface is formed on the silicon monoxide electrode, the battery cell is charged for one or more initial cycles while the battery cell is compressed.

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Redwood City, CA, United States of America

Patrick K Herring