Kimberly-clark Corporation

Patrick J Notheis

Gary H Meitner

Stephen M Englebert

Harry W Hotchkiss

A shipping package for dispensing industrial size meltblown microfiber wipers therefrom. The wipers are folded in alternating opposite directions and joined to the next wiper by a plurality of perforated teeth forming a substantially continuous web of separable wipers. Two such webs are interfolded in a particular manner, i.e., a first web superposed over a second web but having the second web lagging the first web by at least one and one-half segments of a folded wiper. The package includes dispensing port for initiating breakage of the perforation teeth joining a lead wiper to a trailing wiper as a lead wiper is being dispensed. Also the dispensing port includes structure for opposing adherence of microfibers from wiper segments of one web to microfibers from wiper segments of the other web as the lead wiper is being dispensed from the carton and is being removed from the interfolded web.

Meltblown microfiber wiper package, dispensing system therefor

A soft nonwoven web of entangled fibers or filaments having a pattern of fused bond areas and a stretched, loopy filament configuration outside of the patterned bond areas. The result is a soft web with high bulk that retains to a high degree the original bonded strength properties. In one embodiment, product may be obtained by pattern bonding a meltblown microfiber web under conditions of heat and pressure and then stretching the web under controlled conditions up to preferably about 140% of its original dimension in at least one direction. When relaxed, the stretched filaments bulk and loop except in the fused bond areas where they retain bonding properties. Preferred stretching conditions include room temperature and the use of draw rolls at speed differentials producing the desired stretch. Examples of thermoplastics polymers useful in accordance with the invention include polypropylene, polyethylene, polyesters and polyamides, as well as copolymers and polymer blends. Laminates of these nonwoven webs may also be treated. Uses for the material of the invention include any of those nonwoven fabric applications where softness and bulk are desired attributes such as, for example, wipers, garments, surgical drapes, and the like.

Soft thermoplastic fiber webs and method of making

Nonwoven wiper having improved absorbency characteristics and streak free wiping properties having a laminate construction including a relatively high basis weight middle layer of meltblown thermoplastic microfibers and, on either side, a lightweight layer of generally continuous filament thermoplastic fibers having a larger average diameter. These wipers are strong, fabric-like, and are useful for a wide variety of applications including industrial uses, food services, as well as many others. The continuous filament layers provide strength and low lint properties while the combination exhibits improved wiping characteristics. The laminate is preferably bonded by application of heat and pressure and the individual components are preferably treated with a surfactant. The preferred combination of a layer of meltblown polypropylene microfibers having on either side a spunbonded polypropylene filament layer is particularly effective as an all purpose wiper.

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Cobb County, GA, United States of America

Patrick J Notheis