Raychem Limited

Patrick J Horner

Viktors Jansons

Ian D Towle

Heinrich C Gors

Ronald James Mosso

Paul Becker

Klaus J Dahl

Stephen S Moore

Larry M Edwards

A Brian Macknick

Richard Harold Whiteley

Richard J Penneck

Lawrence J White

Nicholas J Smith

Michael J Ludden

Peter Nyholm

Novel aromatic poly(ether ketones) having imide, amide, ester, azo, quinoxaline, benzimidazole, benzoxazole, or benzothiazole groups, comprising, for example, a repeat unit ##STR1## are prepared by Friedel Crafts polymerization.

Aromatic polymers

Laminar polymeric sheet

Aromatic carbonyl compounds, in particular arylene ether ketones, are prepared by reacting an appropriate reagent system in the presence of free Lewis acid and a complex between a Lewis acid, for example, aluminum trichloride, and an inorganic salt controlling agent, for example, lithium chloride, and, optionally, a diluent, such as methylene chloride. The process is particularly advantageous for the preparation of substantially or all para-linked arylene ether ketones as the presence of the Lewis acid/Lewis base complex markedly reduces alkylation and ensures the substantial absence of ortho substitution.

Friedel-crafts preparation of aromatic ketones with an inoganic salt

A method for the preparation of a variety of engineering polymers and copolymers, in particular aromatic polymers and copolymers which comprises reacting a stannylated reactant containing a first monomeric or polymeric moiety with an electrophilic reactant, usually a di(acid chloride) containing a second monomeric or polymeric moiety. The intermediate and second compound react by way of a condensation reaction to eliminate the tin and polymerise together the first and second moieties. Some novel polymers and copolymers can be prepared using this method.

Preparation of organic polymers using organometallic capped monomers to

Partially crystalline polyaryletherketones having improved glass transition temperature without unacceptably high melting temperature are produced by incorporating multi-ring aryl moieties (e.g. terphenyls of naphthyls) in the polymer backbone and mono-substituting those or other moieties in the backbone, or arranging the aryl multi-ring groups asymmetrically so as to kink the backbone.

Poly(arylene ether ketones)

Preparation of organic polymers using organometallic terminated blocks

Poly(arylene ether ketones) are prepared by a Friedel-Crafts polymerization wherein a gelled reaction mixture is produced, by permitting the polymerization to proceed in a first reactor until substantial partial polymerization has occurred, but before substantial gelation of the reaction mixture; transferring the partially polymerized reaction mixture into a piston-equipped second reactor; permitting polymerization to continue in the second reactor until a gelled, polymerized reaction mixture has been obtained; and discharging the polymerized reaction mixture from the second reactor by stroking the piston.

Preparation of poly(arylene ether ketones) by sequential oligomerization

Novel aromatic polymers

A method for the preparation of a variety of engineering polymers and copolymers, in particular aromatic polymers and copolymers which comprises reacting a stannylated reactant containing a first monomeric or polymeric moiety with an electrophilic reactant, usually a di(acid chloride) containing a second monomeric or polymeric moiety. The intermediate and second compound react by way of a condensation reaction to eliminate the tin and polymerize together the first and second moieties. Some novel polymers and copolymers can be prepared using this method.

A method of preparing a poly(arylene ether ketone) by a Friedel-Crafts polymerization wherein a gelled reaction mixture is produced, comprising the steps of:

Aromatic carbonyl compounds, in particular arylene ether ketones, are prepared by reacting an appropriate reagent system in the presence of free Lewis acid and a complex between a Lewis acid, for example, aluminum trichloride, and a Lewis base, for example, N,N-dimethylformamide, and, optionally, a diluent, such as methylene chloride. The process is particularly advantageous for the preparation of substantially or all para-linked arylene ether ketones as the presence of the Lewis acid/Lewis base complex markedly reduces alkylation and ensures the substantial absence of ortho substitution.

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Menlo Park, CA, United States of America

Patrick J Horner