Ford Global Technolgoies, LLC

Patrick Brostrom

Paul Zeng

Vince Paul Solferino

Scott Lehto

Joseph F Basmaji

Kyi Shin Shiah

Giuseppe DeRose, Jr

Michael Robert Kaput

Syed M Ahmed

Ross Dykstra Pursifull

Gopichandra Surnilla

Mark Meinhart

Abdelkrim Zouani

Christopher Arnold Woodring

Ahsanul Karim

Jim Chern

Kevin William Plymale

Robin Ivo Lawther

Mark L Stickler

Jacob Jensen

Simon Antonov

A fuel system including a high pressure fuel pump with a quite fuel metering valve is disclosed. In one example, the quite fuel metering valve may be driven via a rotating motor. The fuel system may reduce engine noise and may provide improved fuel pressure control.

Fuel pump with quiet rotating suction valve

Systems and methods are provided for a high-pressure fuel pump to mitigate audible ticking noise associated with opening and closing of a digital inlet valve of the high-pressure pump. To reduce the ticking noise associated with the high-pressure pump when the engine is idling, a solution is needed that is simple and does not involve retrofitting the fuel system with noise, vibration, and harshness countermeasures to mask the noise. Pressure devices and associated operation methods are provided that involve adding a combination of several check valves, an accumulator, and a flow control valve with weep channels to allow the digital inlet valve to be deactivated during engine idling as defined by a threshold engine speed.

Pressure device to reduce ticking noise during engine idling

A fuel system including a high pressure fuel pump with a quiet fuel metering valve is disclosed. In one example, the quiet fuel metering valve may be cam driven. The fuel system may reduce engine noise and may provide operating modes that are different from other fuel systems.

Fuel pump with quiet cam operated suction valve

A method of pressuring fuel for a direct injection fuel system via a fuel pump in an engine is provided. The method includes, during a first mode, adjusting a magnetic solenoid valve (MSV) to control pump outlet pressure and during a second mode, deactivating the MSV and controlling pump outlet pressure via a noise-reducing valve assembly on an inlet side of the fuel pump.

Engine fuel pump and method for operation thereof

A method for operating a fuel pump is provided. The method may include decreasing a pump chamber pressure, passively opening a metering valve coupled to a pump chamber in response to the decreasing, and while the metering valve is open, generating a rotational output via a motor, transferring the rotational output into an actuation force applied to the metering valve via a metering valve actuation device, and inhibiting the metering valve from closing via sustaining application of the actuation force.

Fuel pump with metering valve

A canister purge valve, fuel vapor recovery system, and method are provided. The canister purge valve may include an inlet port configured to be coupled with an inlet line to receive a fluid from a vapor-recovery canister. The canister purge valve may also include an outlet having two or more exit ports configured to be coupled with a common exit line to pass the fluid to an engine. In this way, improved mixing may be achieved without substantially increasing flow resistance and/or noise.

Vapor recovery system purge valve and method

A high pressure fuel pump for use with an internal combustion engine and a method of operation of a high pressure fuel pump are disclosed. The high pressure fuel pump may include a supply chamber and a pump chamber separated by a passage in sealing arrangement with a disk. The disk may have one or more holes therethrough and be rotatable in order to place the holes in the disk in varying degrees of alignment with the passage to allow respective, varying amounts of fuel to flow through the passage.

High pressure fuel pump

An internal combustion engine direct injection fuel injector system includes a fuel rail which is welded to a fuel rail bracket. A fuel rail mounting sleeve has a flange and is bolted to the engine cylinder head. The bracket fits around the flange and is held in place by a steel washer and a pair of stepped isolator washers which are positioned in pockets formed on either side of the bracket. The isolator washers serve as springs which form a shock absorber between the bracket and cylinder head. Compression forces on the bracket and isolator washers are controlled by bolt tension.

Fuel rail mount

A direct fuel injection fuel system includes a fuel rail cap and a fuel injector received within the fuel rail cap. A clip extends through slots in the fuel rail cap and engages the fuel rail to support the fuel rail within the fuel rail cap. The fuel rail cap includes a groove adjoining the slots to accept a portion of the clip. The clip engages a shoulder on the fuel injector assembly. The shoulder may be on the injector body or on an adapter secured to the injector body.

Fuel injector mount

A direct fuel injection cylinder for an engine of a vehicle includes a direct fuel injector disposed in an injector bore within a cylinder head. A beveled conical wave washer is disposed between a shelf in the injector bore and a shoulder of the direct fuel injector. During operation of the vehicle, the beveled conical wave washer is elastically deformed by radial displacement caused by absorption of high frequency energy from the direct fuel injector. Elastic deformation of the beveled conical wave washer may reduce noise which may be caused by impact of the direct fuel injector and the cylinder head.

Beveled dampening element for a fuel injector

A fuel injection system for an internal combustion engine includes a fuel injector pocket, formed within a cylinder head, for housing an injector which sprays fuel into a combustion chamber defined by the cylinder head and a piston crown. The injector is mounted with a conical isolator which is loaded at a lower, elastic rate during lower power operation, with the conical isolator being stacked solid between a tapered portion of the injector and a corresponding tapered portion of the cylinder head during high power operation of the engine and injection system. The isolator controls unwanted injector ticking noise, while protecting the integrity of the injector's tip seal by preventing excessive axial displacement of the injector during higher load operation.

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Livonia, MI, United States of America

Patrick Brostrom