Delphi Technologies, Inc.

Delphi Technologies IP Limited

Pascal David

Pierre Kimus

Michael James Fox

Eric Bourniche

Sebastien Stoltz-Douchet

Sebastien Mafrica

Daniel Richard Cuatt

Paul Robert Van Heyningen

Alain Carriere

Paul R Van Heyningen

Sebastian Stoltz-Douchet

A camshaft phaser includes a stator having an inner wall with lobes extending radially inward and a stator flange extending radially outward, the stator flange having a plurality of apertures; a rotor coaxially disposed within the stator, the rotor having vanes interspersed with the lobes defining alternating advance chambers and retard chambers; a plurality of compression limiters extending through the apertures; a front cover which closes one end of the advance and retard chambers; a back cover which closes the other end of the advance and retard chambers; and a plurality of fasteners which extend through the apertures such that the fasteners apply a clamping load which clamps the stator between the front cover and the back cover such that the clamping load is transmitted through the compression limiters.

Camshaft phaser

An internal combustion engine includes a crankshaft rotatable about a crankshaft axis; a camshaft rotatable by the crankshaft about a camshaft axis; an engine cover defining an engine cover volume within the internal combustion engine; a drive member disposed within the engine cover volume which transfers rotational motion from the crankshaft to the camshaft; a camshaft phaser disposed within the engine cover volume which controllably varies the phase relationship between the crankshaft and the camshaft; an actuator which operates the camshaft phaser; and an actuator mount within the engine cover volume which mounts the actuator structurally independent of the engine cover, thereby allowing removal of the engine cover independently of the actuator.

Internal combustion engine with a camshaft phaser

A camshaft phaser for controllably varying the phase relationship between a crankshaft and a camshaft of an internal combustion engine includes a housing connectable to the crankshaft and having a housing bore extending therethrough along an axis. A back cover is attached to one axial end of the housing while a front cover is attached to the other axial end of the housing. An output hub connectable to the camshaft is disposed coaxially within the housing and captured axially between the back cover and the front cover. A harmonic gear drive unit is disposed operationally between the housing and the output hub and is connected to a rotational actuator for imparting rotation on the harmonic gear drive unit such that rotation of the harmonic gear drive unit by the rotational actuator causes relative rotation between the housing and the output hub.

Modular electrically actuated camshaft phaser

A camshaft phaser is provided for controllably varying the phaser relationship between a crankshaft and a camshaft in an internal combustion engine which includes a camshaft bearing for supporting the camshaft and which defines a mounting bore for mounting the camshaft phaser to the internal combustion engine. The camshaft phaser includes a housing with a gear drive unit disposed within the housing. The gear drive unit includes an input gear member and an output gear member such that the input gear member is attachable to the crankshaft and such that the input gear member is attached to an output shaft of an electric motor. The output gear member is attachable to the camshaft such that rotation of the input gear member by the electric motor causes relative rotation between the crankshaft and the camshaft. The camshaft phaser is disposed between the mounting bore and the camshaft bearing.

Camshaft phaser actuated by an electric motor

A camshaft phaser includes a housing having a housing bore extending along an axis and a plurality of lobes extending radially inward. The camshaft phaser also includes a stroke limiter having a central hub with a plurality of vanes extending radially outward such that the vanes are interspersed with lobes. The camshaft phaser also includes a harmonic gear drive unit disposed operationally between the housing and the stroke limiter, the harmonic gear drive unit being connected to a rotational actuator for imparting rotation on the harmonic gear drive unit such that rotation of the harmonic gear drive unit by the rotational actuator causes relative rotation between the housing and the stroke limiter. The amount of relative rotation between the housing and the stroke limiter is limited by at least one of the plurality of lobes and at least one of the plurality of vanes.

Electrically actuated camshaft phaser

An internal combustion includes a crankshaft and a camshaft rotatable by the crankshaft. The internal combustion engine also includes an oil source, an engine cover, and a drive member disposed within the engine cover for transferring rotational motion from the crankshaft to the camshaft. A camshaft phaser actuated by an electric motor is disposed within the engine cover for controllably varying the phase relationship between the crankshaft and the camshaft. A supply passage communicates oil from the oil source to the camshaft phaser in order to lubricate the camshaft phaser and a drain passage drains oil from the camshaft phaser to the oil source. A sealing arrangement defines a dry zone within the engine cover to isolate the drive member from oil used to lubricate the camshaft phaser.

A camshaft phaser includes a housing with a harmonic gear drive unit disposed therein. The harmonic gear drive unit includes a circular spline and a dynamic spline, a flexspline disposed within the circular spline and the dynamic spline, a wave generator disposed within the flexspline, and a rotational actuator connectable to the wave generator. A coupling adapter is disposed coaxially within the housing bore and fixed to the wave generator and supported in the housing by a bearing which is press fit onto a bearing surface of the coupling adapter. The coupling adapter has a coupling adapter bore with opposing drive lugs extending radially inward therefrom which are axially coincident with the bearing surface. A coupling of the rotational actuator is disposed within the coupling adapter bore and has opposing drive slots which receive the opposing drive lugs, thereby transmitting motion from the coupling to the coupling adapter.

Axially compact coupling for a camshaft phaser actuated by electric motor

A camshaft phaser includes a housing with an array of internal splines formed within a bore. A harmonic gear drive unit is disposed within the housing and includes a circular spline and a dynamic spline, a flexspline disposed within the circular spline and the dynamic spline, a wave generator disposed within the flexspline, and a rotational actuator connectable to the wave generator. One of the circular spline and the dynamic spline is fixed to the housing. A hub is rotatably disposed within the housing and attachable to the camshaft and fixed to the other of the circular spline and the dynamic spline. An oil passage is provided for receiving oil from an internal combustion engine for lubricating the harmonic gear drive unit.

Harmonic drive camshaft phaser using oil for lubrication

A camshaft phaser includes a housing with an array of internal splines formed within a bore. A harmonic gear drive unit is disposed within the housing and includes a circular spline and a dynamic spline, a flexspline disposed radially within the circular spline and the dynamic spline, a wave generator disposed radially within the flexspline, and a rotational actuator connectable to the wave generator. One of the circular spline and the dynamic spline is fixed to the housing. A hub is rotatably disposed radially within the housing and attachable to the camshaft and fixed to the other of the circular spline and the dynamic spline. A back plate has an array of external splines engaged in a sliding fit with the array of internal splines for transmitting torque from the back plate to said housing. The back plate also has an input sprocket for receiving rotational motion, in use.

Harmonic drive camshaft phaser with a compact drive sprocket

An eVCP camshaft phaser comprising a harmonic gear drive unit having a circular spline and a dynamic spline linked by a common flexspline, and a single wave generator disposed within the flexspline. The circular spline is connectable to either of a crankshaft-connectable sprocket or an engine camshaft, the dynamic spline being connectable to the other thereof. The wave generator is driven selectively by an eMotor to cause the dynamic spline to rotate past the circular spline, thereby changing the phase relationship between the crankshaft and the camshaft. A coaxial coil spring is connected to the sprocket and to the phaser hub and is positioned and tensioned to bias the phaser and camshaft to a stop position wherein the engine can run or be restarted after the eMotor is de-energized. Preferably, the spring comprises a spring cassette for easy assembly into the eVCP.

Harmonic drive camshaft phaser with bias spring

A valve train for an internal combustion engine includes a camshaft and a variable cam phaser connected to the camshaft for driving the camshaft. The variable cam phaser includes an input shaft rotationally coupled to a crankshaft drive member; and an output shaft rotationally coupled to the camshaft and coaxial with the input shaft. Electrically operated adjusting means drivingly connect the input and output shafts enabling the input and output shafts to be selectively, angularly adjusted while maintaining driving engagement therebetween. The input and output shafts are coupled to the drive member and camshaft via respective, rotationally stiff, flexible couplings.

Valve train with variable cam phaser

A camshaft phaser controllably varies the phase relationship between a crankshaft and a camshaft in an internal combustion engine. The camshaft phaser includes an input member rotatable by the crankshaft. The input member is connected through a gear drive to an output member which is fixed to the camshaft. A rotational actuator acting on the gear drive unit causes relative rotation between the input member and the output member. A first stop member is rotatable with the input member in a one-to-one relationship. A second stop member is rotatable with the output member in a one-to-one relationship to limit relative angular travel between the input member and the output member. A torque absorption means is provided for limiting the rate at which torque is applied from the rotational actuator to the gear drive unit when the second stop member makes contact with the first stop member.

Electric drive camshaft phaser with torque rate limit at travel stops

A camshaft phaser includes a housing with a harmonic gear drive unit disposed therein. The harmonic gear drive unit includes a circular spline and a dynamic spline, a flexspline disposed radially within the circular spline and the dynamic spline, a wave generator disposed radially within the flexspline, and a rotational actuator connectable to the wave generator. One of the circular spline and the dynamic spline is fixed to the housing. A hub is rotatably disposed radially within the housing and attachable to the camshaft and fixed to the other of the circular spline and the dynamic spline. An anti-rotation means is provided for temporarily fixing the circular spline to the dynamic spline in order to prevent relative rotation therebetween when the hub is being attached to the camshaft. The anti-rotation means prevents damage to the harmonic gear drive unit while the camshaft phaser is being installed onto the camshaft.

Harmonic drive camshaft phaser and method for using

A camshaft phaser includes a housing. A harmonic gear drive unit is disposed within the housing and includes a circular spline and a dynamic spline, a flexspline disposed within the circular spline and the dynamic spline, a wave generator disposed within the flexspline, and a rotational actuator connectable to the wave generator. A wave generator bearing includes an inner race with an inner race axial end, an outer race, a plurality of balls between the inner and outer races, and a ball cage. The ball cage includes an annular section disposed axial from the balls proximal to the inner race axial end and a plurality of ball separators such that consecutive balls are separated by one of the ball separators. A rigid support ring extends axially beyond the inner race axial end toward the annular section to limit axial distortion of the annular section.

Harmonic drive camshaft phaser with a harmonic drive ring to prevent ball cage deflection

Improved stiffening and minimized distortion of a housing for an eVCP achieved by forming a plurality of radial housing stiffeners into the housing around the motor mount end and into the eVCP's hub. A back plate is press fit into the rear of the housing, and a straight axial knurl is applied to the surface of the back plate or housing, which knurl permits a larger tolerance-higher press fit class to be used without resulting in significant deformation of the housing. The knurled back plate is harder than the housing, causing the high points of the knurl to plastically deform or plow the housing material during assembly, resulting in less radial deformation of the bore and the journal bearing. An interface between the housing and the hub provides a journal bearing interface to improve axial stability between the hub and housing.

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Beidweiler, Luxembourg

Pascal David