International Business Machines Corporation

Globalfoundries Inc.

Pascal A Nsame

Nazmul Habib

Sebastian Theodore Ventrone

Carole D Graas

Emmanuel Yashchin

Ernest Y Wu

John Greg Massey

Deborah M Massey

Baozhen Li

Jeanne P Bickford

David W Milton

Robert J Devins

Jeanne P S Bickford

Aydin Suren

Susan K Lichtensteiger

Anthony D Polson

Anthony J Perri

Mariette Awad

Daneyand J Singley

Paul A Niekrewicz

Deanna C Lim

Keith Aelwyn Jenkins

Vikram Iyengar

Theodoros Anemikos

Nancy H Pratt

Rahul K Nadkarni

Faraydon Pakbaz

Kevin Geoffrey Stawiasz

Douglas S Dewey

Lansing D Pickup

Lansing U Pickup

Chi-Chuen Chao-Suren

Ezran D B Hall

Matthew R Welland

Matthew R Walland

A per-chip equivalent oxide thickness (EOT) circuit sensor resides in an integrated circuit. The per-chip EOT circuit sensor determines electrical characteristics of the integrated circuit. The measured electrical characteristics include leakage current. The determined electrical characteristics are used to determine physical attributes of the integrated circuit. The physical attributes, including EOT, are used in a reliability model to predict per-chip failure rate.

Optimization of integrated circuit reliability

The present disclosure generally provides for a method of managing semiconductor manufacturing defects. The method includes: determining a cumulative aging parameter for each of a plurality of first IC products produced with a particular manufacturing line, the cumulative aging parameter being dependent on a product operating condition; calculating an observed defect rate for the plurality of first IC products based on a difference between a predicted value of the aging parameter and the cumulative aging parameter for each of the plurality of first IC products; and adjusting a manufacturing reliability model for the particular manufacturing line in response to the observed defect rate being different from a predicted defect rate for the plurality of first IC products.

System and method for managing semiconductor manufacturing defects

A method of managing semiconductor manufacturing defects, the method including: determining a cumulative aging parameter for each of a plurality of first IC products produced with a particular manufacturing line, the cumulative aging parameter being dependent on a product operating condition; calculating an observed defect rate for the plurality of first IC products based on a difference between a predicted value of a aging parameter and the cumulative aging parameter for each of the plurality of first IC products; and adjusting a manufacturing reliability model for the particular manufacturing line in response to the observed defect rate being different from an initial predicted defect rate for the plurality of first IC products wherein the manufacturing reliability model reestablishes the initial predicted defect rate.

Operating speeds of integrated circuit devices are tested to establish maximum and minimum frequency at maximum and minimum voltage. The devices are sorted into relatively-slow and relatively-fast devices to classify the devices into different voltage bins. A bin-specific voltage limit is established for each of the voltage bins needed for core performance at system use conditions. The bin-specific voltage limit is compared to core minimum chip-level functionality voltage at system maximum and minimum frequency specifications. The method correlates system design evaluation of design maximum and minimum frequency at design maximum and minimum voltage conditions with evaluation of tested maximum and minimum frequency at tested maximum and minimum voltage conditions. A chip-specific functionality voltage limit is established for the device. Initial system voltage for all devices from a voltage bin is set at a greater of the bin-specific voltage limit and the chip-specific functionality voltage limit consistent with the evaluation conditions.

Method and structure for multi-core chip product test and selective voltage binning disposition

A method and system comprises transferring data from a first processor to at least one pulse generator directly connected to an interrupt control of at least a second processor. The transferring of the data bypasses memory. The method further includes reading the transferred data directly from the at least one pulse generator by the at least a second processor.

Method and system of communicating between peer processors in SoC environment

Disclosed is an integrated circuit (IC) chip with a built-in self-test (BIST) architecture that allows for in the field accelerated stress testing. The IC chip can comprise an embedded processor, which selectively alternates operation of an on-chip test block between a stress mode and a test mode whenever the IC chip is powered-on such that, during the stress mode, the test block operates at a higher voltage level than an on-chip functional block and such that, during the test mode, the test block operates at a same voltage level as the functional block and is subjected to testing. Also disclosed are a system, method and computer program product which access the results of such testing from IC chips in a variety of different types of products in order model IC chip performance degradation and to generate IC chip end of life predictions specific to the different types of products.

On-going reliability monitoring of integrated circuit chips in the field

Systems and methods for semiconductor device reliability qualification during semiconductor device design. A method is provided that includes defining performance process window bins for a performance window. The method further includes determining at least one failure mechanism for each bin assignment. The method further includes generating different reliability models when the at least one failure mechanism is a function of the process window, and generating common reliability models when the at least one failure mechanism is not the function of the process window. The method further includes identifying at least one risk factor for each bin assignment, and generating aggregate models using a manufacturing line distribution. The method further includes determining a fail rate by bin and optimizing a line center to minimize product fail rate. The method further includes determining a fail rate by bin and scrapping production as a function of a manufacturing line excursion event.

Semiconductor device reliability model and methodologies for use thereof

A remaining time to replace can be updated taking into account time variation of a failure mechanism of a device. Starting with an initial remaining time to replace, an effective operating time can be determined periodically based on an operating parameter measured at a tracking interval, and remaining time to replace can be updated by subtracting the effective operating time. The technique can be applied to multiple failure mechanisms and to multiple devices and/or components each having multiple failure mechanisms.

In-situ computing system failure avoidance

In one embodiment, the invention is a method and apparatus for secure and reliable computing. One embodiment of an end-to-end security system for protecting a computing system includes a processor interface coupled to at least one of an application processor and an accelerator of the computing system, for receiving requests from the at least one of the application processor and the accelerator, a security processor integrating at least one embedded storage unit and connected to the processor interface with a tightly coupled memory unit for performing at least one of: authenticating, managing, monitoring, and processing the requests, and a data interface for communicating with a display, a network, and at least one embedded storage unit for securely holding at least one of data and programs used by the at least one of the application processor and the accelerator.

Method and apparatus for secure and reliable computing

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Essex Junction, VT, United States of America

Pascal A Nsame