Alberta Research Council Incorporated

Alberta Innovates-technology Futures

Partho Sarkar

Hongsang Rho

Lorne Johanson

Luis Yamarte

Mark L Richardson

Gary Kovacik

Rong Zheng

A plurality of tubular solid oxide fuel cells are embedded in a solid phase porous foam matrix that serves as a support structure for the fuel cells. The foam matrix has multiple regions with at least one property differing between at least two regions. The properties include porosity, electrical conductivity, and catalyst loading.

Fuel cell support structure

This invention relates to a solid oxide fuel cell stack comprising a plurality of tubular solid oxide fuel cells each comprising concentric inner and outer electrode layers sandwiching a concentric electrolyte layer. The fuel cells extend in the same direction and are arranged in a cluster with at least one fuel cell having an electrolyte layer with a different composition and different maximum operating temperature than another fuel cell in the cluster. The fuel cell having the electrolyte layer with a higher maximum operating temperature is located closer to the core of the cluster than the fuel cell having the electrolyte layer with a lower maximum operating temperature.

Compact solid oxide fuel cell stack

This invention relates to a fuel cell system comprising a fuel cell stack and a heat exchanger wrapped around the stack. The fuel cell stack comprises a fuel cell that operates at high elevated temperatures, such as a solid oxide fuel cell; the fuel cell can have a tubular configuration and comprise a pair of concentrically arranged electrode layers sandwiching a concentrically arranged electrolyte layer. The heat exchanger wraps around the fuel cell stack and comprises a flexible, thermally conductive first layer and an overlapping flexible, thermally conductive second layer spaced from the first layer. The first and second layers define adjacent annular oxidant supply and oxidant exhaust channels when wrapped around the stack. The exhaust channel is communicative with heated exhaust oxidant flowing from the stack, and the oxidant supply channel is communicative with supply oxidant that flows to the stack and is heated by heated exhaust oxidant in the adjacent oxidant exhaust channel and from heat radiating from the stack.

Heat exchanger for fuel cell stack

This invention relates to a stack comprising a continuous solid-phase matrix and tubular fuel cells embedded in the matrix. Each fuel cell comprises an inner electrode layer, an outer electrode layer, and an electrolyte layer sandwiched between the inner and outer electrode layers. The matrix is sufficiently porous to allow a first reactant to flow through the matrix and to the outer electrode of each fuel cell, and have sufficient mechanical strength to support the fuel cells in the stack. The fuel cells are embedded such that a second reactant may be flowed through the inside of each tubular fuel cell and to the inner electrode thereof. Alternatively, a stack of tubular separation membranes or a stack of tubular membrane reactors may be embedded in the matrix. The matrix material may comprise solid state foam, metal filament, or metal, cermet, or ceramic wool.

Tubular solid oxide fuel cell stack

This invention relates to a solid oxide fuel cell system comprising at least one longitudinally extending tubular solid oxide fuel cell and a longitudinally extending heater mounted in thermal proximity to the fuel cell to provide heat to the fuel cell during start up and during operation as needed. The heater and fuel cell can be encased within a tubular thermal casing; the inside of the casing defines a first reactant chamber for containing a first reactant, such as oxidant. The fuel cell comprises a ceramic solid state electrolyte layer and inner and outer electrode layers concentrically arranged around and sandwiching the electrolyte layer. The outer electrode layer is fluidly communicable with the first reactant, and the inner electrode layer is fluidly isolated from the first reactant and fluidly communicable with a second reactant, such as fuel.

Heating solid oxide for fuel cell stack

This invention relates to a method of manufacturing a metal-supported tubular micro-solid oxide fuel cell, and a fuel cell made from such method. The method comprises the steps of coating a wooden substrate member with a conductive substrate layer, coating the substrate layer with an inner electrode layer, coating the inner electrode layer with an electrolyte layer, drying and sintering the coated substrate member such that the substrate member combusts, coating the electrolyte layer with an outer electrode layer, and then drying and sintering the layers. The invention further relates to a method of manufacturing a tubular solid oxide fuel cell assembly comprising: a) coating a tubular substantially metallic support layer with a ceramic or cermet inner electrode layer, b) coating the inner electrode layer with a ceramic electrolyte layer; c) coating the electrolyte layer with a ceramic or cermet outer electrode layer, then d) sintering the layers to produce a hollow tubular metal-supported fuel cell; the electrode and electrolyte layers having a collective wall thickness of 80 &#x3bc;m or less, the support layer having sufficient mechanical strength to support the electrode and electrolyte layers and sufficient porosity to flow a reactant therethrough.

Metal-supported tubular fuel cell

This invention relates to a fuel cell system comprising an outer tubular solid oxide fuel cell, a solid phase porous matrix located inside the outer fuel cell and attached to its inner electrode layer, and at least one inner tubular solid oxide fuel cell embedded in the matrix. The outer fuel cell has an inner electrode layer configured to receive a first reactant fluid, an outer electrode layer configured to receive a second reactant fluid, and an electrolyte layer sandwiched between the electrode layers. The inner fuel cell has an outer electrode layer configured to receive the first reactant fluid, an inner electrode layer configured to receive the second reactant fluid, and an electrolyte layer sandwiched between the inner and outer electrode layers. The matrix has sufficient mechanical strength to support the inner fuel cell and sufficient porosity to enable the first reactant fluid to flow through the matrix to the inner and outer fuel cell respectively.

Solid oxide fuel cell system

This invention relates to a fuel cell system comprising a fuel cell stack, external circuit electrical leads coupled to the fuel cell electrodes, and a thermal enclosure assembly enclosing the stack. The stack includes a plurality of inner tubular solid oxide fuel cells, the inside of the inner fuel cells being fluidly couplable to a first reactant source, and a porous support matrix embedding the inner fuel cells and being fluidly couplable to a second reactant source such that a second reactant is flowable through the matrix and to the outer surface of the embedded fuel cells. The stack may also include an outer tubular solid oxide fuel cell surrounding the matrix and the inner fuel cells such that the second reactant is flowable through the matrix and to an inside surface of the outer fuel cell and wherein the outer surface of the outer fuel cell is fluidly couplable to a first reactant source.

This invention relates to a method of manufacturing a metal-supported tubular micro-solid oxide fuel cell, and a fuel cell made from such method. The method comprises the steps of coating a wooden substrate member with a conductive substrate layer, coating the substrate layer with an inner electrode layer, coating the inner electrode layer with an electrolyte layer, drying and sintering the coated substrate member such that the substrate member combusts, coating the electrolyte layer with an outer electrode layer, and then drying and sintering the layers.

Metal-supported tubular micro-fuel cell

This invention relates to a method of producing a hollow inorganic membrane that is particularly suitable for solid oxide fuel cell applications, as well as producing hollow inorganic composite laminated membranes having at least one such hollow inorganic membrane. The method comprises electrodepositing an inorganic material that includes at least some electrically conductive metal and some ionically conductive ceramic onto an electrically conductive combustible core, drying the core bearing the deposited inorganic material, then, sintering the core bearing the deposited inorganic material such that the core combusts, thereby producing a hollow inorganic membrane. The method may further comprises electrophoretically depositing a ceramic composition onto the hollow inorganic membrane, to produce an assembly of hollow inorganic composite laminated membranes.

Hollow inorganic membranes produced by metal or composite electrodeposition

This invention relates to a fuel cell sub-stack comprising a plurality of tubular fuel cells, and a solid-state matrix in which the fuel cells are embedded. Each fuel cell comprises an inner electrode layer, an outer electrode layer, and an electrolyte layer sandwiched between the inner and outer electrode layers. The matrix is electronic or mixed (electronic and ionic) conductive, porous enough for a first reactant to flow through the matrix and to the outer electrode of each fuel cell, and strong enough to support the fuel cells in the stack. The fuel cells are embedded such that a second reactant may be flowed through the inside of each tubular fuel cell and to the inner electrode thereof. The sub-stack may be combined with other sub-stacks to form a fuel cell stack.

Growing community of inventors

Edmonton, Canada

Partho Sarkar