Westinghouse Electric Corporation

Other

Pamela M Maynard

George T Mallick, Jr

Robert Tracy Elms

Denis A Mueller

A microprocessor controlled motor starter is utilized in which an operator can preprogram within limits the number of starts which a motor can be subjected to in a programmed period of time to thus prevent destruction of the motor by accumulated overheating. Significantly more heat is generated during a start of a motor than during the run mode. The foregoing is accomplished by utilizing memory locations in which accumulated times from a first start are sequentially stored in order. If the time found in the latest memory location is larger than the predetermined maximum allowable time then the start is allowed to take place. If it is less than that time then the start is prevented from taking place and a readout alerts the operator as to how much time must expire before the next allowable start may take place. Once the maximum number of starts has been reached and the time increment has been determined to be allowable, the microprocessor will down shift the information into lower memory locations for subsequent utilization at the next attempted start.

Motor control apparatus with motor starts per time period limiter

A microprocessor controlled motor starter is utilized in which the short term temperature differential between the rotor bars and the rotor end bells is accounted for by the microprocessor-based system as a function of operator programmed stall time and locked rotor current for the particular rotor in question. The latter information is supplied to the operator by the manufacturer of the motor. The foregoing takes into account a slight deviation between the shutdown temperature, which should be predicted as a function of the manufacturer's data, and the actual shutdown temperature as expressed by an exponential. In the event that the short term temperature differential is exceeded, the microprocessor will enter a TRIP routine causing the motor controller to shut the motor down, thus preventing serious damage to the motor.

Motor control apparatus with rotor heating protection

A microprocessor controlled motor starter is utilized in which the sign values of two phases of voltage are sampled and stored prior to actual motor startup to determine if a phase reversal, a phase imbalance, or a phase loss exists. If any of the preceding conditions exist, the motor start operation is aborted. This generally requires sampling the signs of the appropriate voltages three times during each voltage cycle at approximately equal intervals of 120.degree., give or take 10.degree. or so, and then forming a matrix of voltage signs versus sampling intervals. By comparing diagonal measurements of the sign values in the matrix for three diagonals in a direction of advancing time, phase loss or imbalance can be determined. The determining factor is that each diagonal must contain two values which should be equal, that is, both should be digital ones or both should be digital zeros. If such is the case for the three diagonal measurements, then no phase imbalance or loss exists. By using the same matrix and measuring appropriate two memory location diagonals against time in an appropriate manner, phase reversal can also be detected. Only signl values are utilized and only digital sign values are utilized with a digital one arbitrarily representing positive half cycle of voltage and a digital zero representing a negative half cycle of voltage. A calculating routine is provided whereby a measurement of the degree of phase imbalance can be determined by comparing the total number of diagonal measurements made over a large number of cycles with the number of failed diagonal measurements.

Motor control apparatus with phase related detector

A microprocessor control motor starter is utilized in which the microprocessor measures the status of AC input signals which are coupled thereto by way of an isolating electro-optical device. The electro-optical device provides a square wave output signal. Thirty-six samples are made to determine if the output signal is at a digital '1' level or a digital '0' level. If more than 18 digital '1's' are found, that is an indication that the device has failed and a trip operation is initiated by the microprocessor. If less than 18 but greater than some arbitrarily chosen small number such as 6 is found, that is an indication that the switch empowering the optoelectrical device is in a closed but valid disposition. If a number less than 6 is found, that is an indication that the switch is in the open disposition. If the device is failed, the microprocessor will trip the motor.

Motor control apparatus with input validator

A microprocessor control motor starter is utilized in which a capacitor-backed random access memory is utilized to store certain critical data about the status of a motor so that if the power supply voltage temporarily drops below a certain value the critical information will not be lost. The microprocessor which controls the motor attempts to reinitialize itself as in the case long term power outage. A subroutine is provided which determines whether the motor can immediately be placed in the state it was in before the power outage occurred, or whether an automatic restart may take place, or whether the motor must be operator restarted manually.

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Wilkinsburg, PA, United States of America

Pamela M Maynard