The Sherwin Williams Company

Other

Valspar Sourcing, Inc.

Polynt Composites USA, Inc.

Swimc LLC

The Valspar Corporation

The Sherwin-Williams Headquarters Company

Engineered Polymer Solutions, Inc.

Owen H Decker

Thomas E Reno

Robert D Breitzman

Carlos A Concha

Jeffrey D Rogozinski

George William O'Dell

Keith M Kirkwood

Kurt Kirby

Pamela Duncan

Jeffrey J Laven

Kurt A Kirby

Lingyun He

George William O'dell

Methods and systems for coating metal substrates are provided. The methods and systems include sequential application of low flow and high flow powder coatings followed by a single heating step to provide a cured coating. The methods and systems include a marker that allows coating uniformity to be monitored and assessed during application. The described methods provide coatings with optimal surface smoothness and edge coverage.

Two-coat single cure powder coating

A representative sample of a primer and topcoat formulation (as shown in Table 5, for example) were each examined to compare their rheological behavior, with a blend of the topcoat and primer formulation (85% topcoat, 15% primer) used for comparison. The time and temperature dependence of the viscosity was measured on a strain-controlled rheometer using parallel plate geometry in dynamic mode, with an applied strain of 1% and 1 Hz frequency of oscillation. The data is represented as complex viscosity (Pa-s). For the primer and topcoat formulations, sample discs were prepared by compressing 0.3 g of the powder composition in a 13-mm plug mold at 1000 ram force for 15 seconds. Pressing was done at room temperature to avoid premature curing of the powder. The rheometer was set at 70° C. for sample loading. The gap was then set to 0.05 mm below the thickness of the pressed pellet to ensure contact with parallel plates. The temperature of the sample and fixtures were equilibrated for 10 minutes before measurements were taken. The sample temperature was ramped at 5° C./min from 70° C. to 245° C. to examine the rheological behavior as a function of temperature. The resultant curve of complex viscosity versus temperature and is examined to compare the flow behavior of the powder compositions.

A powdered filler composed of solid particles of a cured thermosetting composition comprising a resin modifier such as fumed silica, methods of preparing the cured solid particles, compositions comprising the powdered filler, and articles made from the compositions are disclosed. In embodiments, the solid particles are spherical shaped, transparent or translucent, and have a mean particle size of less than 20 &#x3bc;m.

Fillers

A confluent system includes an internal venturi; an open hopper in gaseous communication with the internal venturi, the open hopper being configured to receive solid large particles; and a fluid bed in gaseous communication with the internal venturi. The method includes a set of coatings and composite structures formed from a portion of the solid large particles applied to workpieces by gas-supported transfer then fused together by heating that comprise large-scale variations in structure provided by the inclusion of particles that are larger in at least one dimension than conventional powder coating particles.

Coating application system and method of use

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Smithville, MO, United States of America

Owen H Decker