Allen-bradley Company, LLC

Otomar S Schmidt

Ronald Edwin Schultz

Richard S Gunsaulus

Charles Martin Rischar

David Allen Johnston

Raymond R Husted

David R Rohn

Wayne C Van Sickle

Terrence L Dauterman

Ernst H Dummermuth

William Edward Floro

Raymond A Grudowski

Valdis Grants

Jeffery W Brooks

Jeffrey W Brooks

An integrated RISC and relay ladder logic processor uses shared registers, program counter, bus lines, and processing circuitry to eliminate delays associated with transfer of control in co-processor type architecture. The RISC instructions do not significantly interfere with the specialized hardware needed for rapid relay logic execution, the latter which may be further improved through the use of a pipeline well suited for relay ladder logic which creates few pipeline hazards. Two levels of condition codes are used for the arithmetic and logic instructions to permit nested arithmetic operations without interference with those instructions visible to the user. Hybrid instructions are provided to synchronize the relay ladder instructions with the arithmetic instructions, thus truly integrating the two instruction sets.

Integrated relay ladder language, reduced instruction set computer

A circuit card of an industrial controller may be removed or inserted under power without loss of memory or disturbance to the power supplies of other modules through the use of a power failure signal derived from shortened pins on the connector between the card and the industrial controller. The power failure signal activates a timer delaying connection of the board components to power until the physical connection between the card and the industrial controller has stabilized. At this time current drain is ramped up by a controlling series FET. Upon removal of the card, the power failure signal causes outputs of an on-board microprocessor to be pulled to particular states necessary to prevent disturbance of a battery backed-up RAM and to eliminate current flow through protection diodes on other memory type devices attached to the microprocessor.

Industrial controller permitting removal and insertion of circuit cards

A memory system uses standard memory devices not normally supporting parity bits. Parity bits for multiple memory devices are stored in a dedicated parity device shared among multiple memory devices. Inadvertent erasure of the parity information, when writing to a single memory device, is prevented by a prereading of the parity device prior to a writing to the single memory device. Special circuitry stores the preread parity information and merges it back with the calculated parity bit for the written data to preserve complete parity information.

Computer memory system providing parity with standard non-parity memory

A method of editing a real-time control program as it controls equipment is provided in which the editing occurs in a second area of memory and integrated into the pre-existing program by means of conditional jump instructions concatenated to that edited material. The pre-existing program is uninterrupted by the editing process except for a change of single instructions which do not affect the results of the execution but redirect the execution thread of that control program to be conditionally connected to the edited material. This single writing of single instructions, which do not affect execution results, precludes the possibility of the controller executing partially edited programs. The jump instructions are conditional on a test edit pointer to allow instantaneous implementation of the edits and a simple return to unedited instructions simply by changing the state of the flag.

Industrial controller permitting program editing during program execution

A co-processor interface allows both a general processor and a relay ladder processor to make repeated calls to each other in the execution of subroutines. A register transfer instruction detected by the relay ladder processor triggers a suspension of the general processor. Return of control to the general processor is accomplished at the same time a register value is provided to the general processor that the general processor uses to reinitialize its program counter. For most single level transfers of control, a single transition instruction between the general processor to the relay ladder processor is sufficient to perform a call.

Bi-directional co-processor interface

A multi-tasking industrial controller for real-time control of machinery and the like permits the use of both periodic and event driven tasks by establishing a hierarchy of both task types in the form of priorities that resolve conflicts between events of the same and different types. Each task may access a common 'global' memory area to communicate information and timing with other tasks and so as to coordinate the overall industrial control process. Trouble-shooting of the task software is made possible by a hardware address monitor which may be programmed to identify access of a particular memory location or range by any task and to record information about the particular task causing that global memory access.

Program analysis circuitry for multi-tasking industrial controller

A programmable controller has a rack that electrically connects a number of I/O modules to a processor module. The processor module includes a external device communication interface section and a general purpose processor section electrically coupled together by a set of common buses. Both of these module sections include a microprocessor and memory connected by an internal set of buses which are isolatable from the set of common buses. The isolation capability permits the different sections to perform their operations simultaneously. A shared system memory and an rack interface are coupled to the common buses for the exchange of data with the I/O modules. A unique ladder logic processor also is connected directly to the common buses. The ladder logic processor includes a hardwired Boolean bit logic processor and a custom microcoded processor to execute instructions of a ladder type control program. Program instructions which are too complex for execution by the ladder logic processor are executed by the general purpose processor section.

Processor for a programmable controller

Programmable controller processor module having multiple program

A programmable controller includes a main processor which executes a user control program. The main processor is interrupted by a support processor which operates as a real time clock. The interval between interrupts is determined by instructions within the user control program and may be dynamically altered when required. The main processor executes a user created interrupt routine when each interrupt occurs.

Programmable controller with dynamically altered programmable real time

An eight-bit microprocessor sequentially reads controller type instructions from a memory and applies the operation codes of selected ones of the instructions to a hardwired Boolean processor. The microprocessor also couples status words between an I/O image table stored in the memory and the I/O interface racks which connect the programmable controller to the machine being controlled. In general, those controller type instructions which are word oriented are executed by the microprocessor and those which are single-bit oriented are executed by the Boolean processor. The Boolean processor is operable in combination with the microprocessor to examine selected status bits in the I/O image table and to set selected status bits therein to a logic state which is determined in part by the state of the examined status bits.

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Richmond Heights, OH, United States of America

Otomar S Schmidt