Exxonmobil Chemical Patents Inc.

Celanese International Corporation

Oscar Oansuk Chung

Porter Clarke Shannon

Toshiaki Yamaguchi

Eric Paul Jourdain

Eugene Ronald Uhl

Prashant Bhadane

Weiqian Zhang

Hang Dong

Periagaram Srinivasan Ravishankar

John Patrick Soisson

Michael J Goncy

Christopher E Hrbacek

Richard G Martin

Ronald D Vlcek

Christopher A Stafford

Hui Hui Long

Chad Michael Houghton

Eugene R Uhl

Prashant A Bhadane

Chad M Houghton

Eric P Joudain

Hui H Long

A thermoplastic vulcanizate composition comprises: (i) a dispersed phase of rubber that is at least partially cured; (ii) a continuous thermoplastic phase including at least one thermoplastic polymer; (iii) a first polysiloxane composition comprising a migratory siloxane polymer physically dispersed in a first thermoplastic material and (iv) a second polysiloxane composition comprising a non-migratory, siloxane polymer bonded to a second thermoplastic material.

Thermoplastic vulcanizates

A thermoplastic vulcanizate composition comprises: (i) a dispersed phase of rubber that is at least partially cured; (ii) a continuous thermoplastic phase including at least one thermoplastic polymer; (iii) a first polysiloxane comprising a migratory liquid siloxane polymer; and (iv) a second polysiloxane comprising a non-migratory siloxane polymer bonded to a thermoplastic material.

The present disclosure relates to TPV compositions suitable for foaming, as well as foamed TPV compositions, methods of making the foregoing, and applications of various foamed TPV compositions. The TPV compositions comprise an at least partially vulcanized rubber component dispersed within a thermoplastic component comprising a thermoplastic resin and a propylene-based elastomer, oil, and optionally one or more additives. According to some aspects, the TPV composition may be made in part by preloading some portion of process oil prior to addition of the curative. TPV compositions provided herein are particularly suitable for foaming with thermo-expandable microsphere foaming agents.

Thermoplastic vulcanizates for foaming applications

Described herein are thermoplastic elastomer compositions that comprise 30-60 wt % of a thermoplastic vulcanizate, 5 to 25 wt % of a thermoplastic resin, 5 to 25 wt % of a high density polyethylene, and 5 to 40 wt % of a ultrahigh molecular weight polyethylene. The thermoplastic elastomer compositions may be particularly useful in forming laminates, such as slip coat laminates for glass run channels.

Thermoplastic elastomer compositions comprising ultrahigh molecular weight polyethylene and methods for making the same

A process for producing a thermoplastic vulcanizate, the process comprising: (i) charging a reactor with an oil-extended olefinic copolymer rubber, where the rubber is synthesized by a single-site catalyst, characterized by a multi-modal molecular weight distribution, and includes greater than 10 parts by weight extender oil per 100 parts by weight rubber; (ii) charging the reactor, contemporaneously or sequentially with respect to the rubber, with a thermoplastic resin, an oil, and a cure system to provide a pre-vulcanized mixture; and (iii) mixing the rubber, thermoplastic resin, oil, and cure system at a temperature above the melt temperature of the thermoplastic resin to thereby cause dynamic vulcanization of the rubber and produce the thermoplastic vulcanizate.

Thermoplastic vulcanizate prepared with oil-extended, bimodal metallocene-synthesized EPDM

A masterbatch for use in the production of thermoplastic vulcanizates comprises stannous chloride powder and zinc oxide powder encapsulated together in a polymer, such as an ethylene propylene diene terpolymer.

Use of masterbatches in the production of thermoplastic vulcanizates

Provided are methods of making thermoplastic vulcanizates and thermoplastic vulcanizates made therefrom. The methods can comprise adding vulcanizable elastomer to a reactor; adding a masterbatch comprising a thermoplastic resin and a metal oxide to the reactor; adding a curative to the reactor; and dynamically vulcanizing the elastomer.

Method of making thermoplastic vulcanizates and thermoplastic vulcanizates made therefrom

Provided herein are thermoplastic vulcanizates that comprise rubber, broad molecular weight distribution polypropylene, and oil, where the rubber forms a rubber phase that is dispersed and at least partially cross-linked within a continuous thermoplastic component that comprises the broad molecular weight distribution polypropylene. The broad molecular weight distribution polypropylene preferably has a molecular weight distribution (Mw/Mn) of greater than 4; a melt flow rate of greater than 1 g/10 min; and a weight average molecular weight (Mw) of greater than 380,000 daltons.

Thermoplastic vulcanizates comprising broad molecular weight distribution polypropylene

The present disclosure relates to a method for making thermoplastic vulcanizates comprising dynamically vulcanizing an elastomer in an extrusion reactor with a curative in the presence of a thermoplastic resin to form a thermoplastic vulcanizate. Process oil is added to the extrusion reactor at a first, second, and third location, where the amount of process oil introduced at the first oil injection location is less than that introduced at the second oil injection location, where the third oil injection location is downstream of where the curative is introduced to the extrusion reactor, and where the thermoplastic vulcanizate comprises at least 25 wt % of oil based on the weight of the thermoplastic vulcanizate.

Described herein are thermoplastic vulcanizates comprising thermoplastic resin, an at least partially vulcanized rubber dispersed in the thermoplastic resin, and process oil. The process oil in the thermoplastic vulcanizate may be selected from extension oil, free oil, curative-in-oil, and/or combination thereof. At least a portion of the process oil in the thermoplastic vulcanizate is a low aromatic/sulfur content oil and has an aromatic content of less than 5 wt %, and a sulfur content of less than 0.03 wt %, based on the weight of that portion of the process oil. The thermoplastic vulcanizate exhibits improved gravimetric fogging properties.

Thermoplastic vulcanizates and method of making the same

In methods for forming thermoplastic vulcanizates, and thermoplastic vulcanizates formed by such methods, a masterbatch comprising one or more additives in a carrier resin comprising propylene- or ethylene-based copolymer is added to the thermoplastic vulcanizate formulation. The resulting thermoplastic vulcanizate may additionally be passed through a 200 mesh or finer screen and thereafter extruded. The thermoplastic vulcanizates may exhibit increased extrusion throughput rates and enhanced surface smoothness.

Growing community of inventors

Houston, TX, United States of America

Oscar Oansuk Chung