British American Tobacco (investments) Limited

British American Tobacco Limited

Oleksandr Prokopovych Kozynchenko

Stephen Robert Tennison

Andrew John Blackburn

Peter Rex White

Jonathan Robert Tunbridge

Roger Nicholas Place

Maria Cashmore

Stephen Robert Tenninson

Volodymyer Vasylijovych Strelko

A porous carbon material suitable for incorporation in smoke filters for cigarettes has a BET surface area of at least 800 m/g and a pore structure that includes mesopores and micropores. The pore volume (as measured by nitrogen adsorption) is at least 0.9 cm/g and from 15 to 65% of the pore volume is in mesopores. The pore structure of the material provides a bulk density generally less than 0.5 g/cc. The material may be produced by carbonizing and activating organic resins and may be in the form of beads for ease of handling.

Porous carbon materials and smoking articles and smoke filters therefor incorporating such materials

Porous carbon is provided which is a carbonization and optionally an activation product of a precursor resin, which has a pore structure that, as estimated by nitrogen adsorption porosimetry, comprises micropores and mesopores/macropores, said micropores and mesopores/macropores being in a bimodal distribution with few pores of size 2-10 nm, and the mesopores/macropores providing escape routes for volatile products during carbonization of the precursor resin. The porous carbon can be made by a method which comprises (a) forming a precursor resin by reacting a nucleophilic component which comprises a phenolic compound or a phenol condensation prepolymer optionally with one or more modifying reagents with an electrophilic cross-linking agent selected from formaldehyde, paraformaldehyde, furfural and hexamethylene tetramine in solution in a pore former e.g. ethylene glycol so that a phase separation occurs between high molecular weight domains and voids of lower molecular weight material and the pore former increases the material in the voids and gives rise to the mesopores in the precursor resin; (b) removing the pore former from the precursor resin; and (c) carbonizing the precursor resin in an inert atmosphere at a temperature from 600&#xb0; C. upwards, micropores developing during said carbonization so that the carbonized material comprises (a) micropores of diameter of up to 2 nm and (b) mesopores of diameter of 2-50 nm and optionally macropores of diameter &#x3e;50 nm.

Porous carbons

A process is provided for producing discrete solid beads of polymeric material e.g. phenolic resin having a mesoporous structure, which process may produce resin beads on an industrial scale without aggregates of resin building up speedily and interrupting production. The process comprises the steps of: (a) combining a stream of a polymerizable liquid precursor e.g. a novolac and hexamine as cross-linking agent dissolved in a first polar organic liquid e.g. ethylene glycol with a stream of a liquid suspension medium which is a second non-polar organic liquid with which the liquid precursor is substantially or completely immiscible e.g. transformer oil containing a drying oil; (b) mixing the combined stream to disperse the polymerizable liquid precursor as droplets in the suspension medium e.g. using an in-line static mixer; (c) allowing the droplets to polymerise in a laminar flow of the suspension medium so as to form discrete solid beads that cannot agglomerate; and (d) recovering the beads from the suspension medium. Also provided is an apparatus for forming discrete solid beads of polymeric material. In other embodiments, a method is provided for carbonizing and activating carbonaceous material, and an externally fired rotary kiln for carbonizing and activating carbonaceous material.

Making discrete solid particles of polymeric material

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Basingstoke, United Kingdom

Oleksandr Prokopovych Kozynchenko