Allen-bradley Company, LLC

Allen-bradley

Allan-bradley Company

Odo J Struger

Ernst H Dummermuth

Valdis Grants

Ronald A Brown

Barry E Sammons

William W Searcy

Ronald Edwin Schultz

Raymond A Grudowski

Theodore J Markley

Edwin L Bremenour

Lawrence W DeLong

Daniel J Galdun

Timothy J Murphy

Timothy Bielawski

Timothy E McAdams

Robert J Coppenhaver

Joseph R Branc

Mark Luboski

Ronald E Jerva

James F Burns

Greggory Cieslak

Edward J Klimas

Ernest F John

Craig A Black

Donald R Ecker, Jr

Sung C Hu

Jon F Gray

Gary L Schumacher

Walter V Casto

A pass-through table is developed to work in conjunction with an I/O table of a centralized industrial controller to permit a centralized controller to work seamlessly with a highly distributed control system. The pass-through table indicates data used in common between the centralized controller and the distributed controller and monitors a link connecting the distributed controller for changes in variables on the pass-through table to write those changes to the I/O table of the centralized controller. Conversely, changes in the I/O table of the centralized controller are detected and transmitted out to the common link to the distributed controller.

Hybrid centralized and distributed industrial controller

A method of partitioning a control program among many spatially separated computing devices places most of the program instructions in computing devices supporting outputs to the controlled processor equipment. Inputs then simply report their data to the output computing devices rather than having that data processed by a path of computing devices communicating with each other such as may cause the evaluation of the outputs to be delayed by multiple transmissions on the common link.

Output weighted partitioning method for a control program in a highly

A method for a distributed processing system which includes the steps of developing a control program for controlling outputs at a plurality of I/O nodes, distributing executable portions of the program to the I/O nodes through a network, broadcasting input status data from the I/O nodes on the network and controlling the outputs at the I/O nodes in response to the input status data broadcast on the network and the executable portions of the program residing at the I/O nodes.

Distributing a real-time control program to a plurality of input/output

Fuzzy logic programming is provided for machine and process controllers. New input and output instructions are devised for ladder diagram programming, as well as methods of downloading fuzzy logic instructions from a programming terminal to a programmable controller processor and methods for executing such instructions in the programmable controller processor.

Fuzzy logic ladder diagram program for a machine or process controller

An industrial controller monitors its state as comprised of selected inputs and outputs for a present time period and a previous time period. Each current state is compared to a previously acquired list of stored states to detect possible errors in inputs to the industrial controller and to find the closest match of the current state to a previously stored state. This 'closest match word' is used to identify erroneous inputs to the industrial controller and to determine whether the controlled process must be halted. The closest match word may be substituted for the current state to permit the controlled process to continue.

Adaptive alarm controller changes multiple inputs to industrial

A cluster of control processors are interconnected by a local area network and exchange data to carry out their control functions. Each controller executes a control program containing both conventional instructions and T-instructions which call for an operation on data maintained by another controller in the cluster. All data required to execute T-instructions is stored in a virtual I/O image table and each controller is responsible for keeping its section of this table up-to-date by periodically broadcasting its data on the local area network.

Distributed processing in a cluster of industrial controls linked by a

The capacity of programmable controllers with a processor module and I/O modules connected in a single equipment rack is expanded by connecting an I/O expansion module in one of the positions normally occupied by a conventional I/O module. The I/O expansion module communicates with the processor module through the rack backplane and also communicates with other racks of I/O modules and with node I/O modules through a serial data channel. Data for I/O modules on the serial data channel are stored in a bulk storage area in the processor module to expand the effective size of an image table of I/O status data that is maintained by the processor module. The processor module is programmed to operate with a backplane controller in the I/O expansion module to transfer data in or out of the bulk storage area. Besides the backplane controller, the I/O expansion module includes a serial channel controller, a common memory and arbitration circuity which allows the controllers to alternate access to the common memory and to exchange data. The serial channel controller controls multiplexing and demultiplexing of I/O status data with the I/O modules through the serial data channel.

Programmable controller with I/O expansion module located in one of I/O

In a programmable controller, addresses for a group of input/output modules are decoded to generate an enable signal to each respective module. To increase the density of I/O circuits per module without increasing the width of the data bus, the I/O modules are provided with enabling circuits that are responsive to a pair of associated enabling signals in one method of I/O scanning and responsive to an enabling signal and two or more byte addresses received in another method of I/O scanning. Circuit paths have been added on a backplane circuit board to allow each enable signal to be coupled to a pair of I/O modules in the first method of I/O scanning. In the second method of I/O scanning, the hardware for carrying out the first method is disabled and byte addresses are used to couple multiple bytes of I/O status to each I/O module.

Method and apparatus for exchanging multiple data bytes with an I/O

A programmable controller has input and output multiplexer modules through which I/O data may be transferred. A multiplexer array is stored in the controller memory for storing this I/O data and conventional programmable controller instructions in the user control program may be employed to examine or set specified bits in the stored array. The multiplexer module may take the form of two separate modules in which one module generates a select code to a matrix of switches or operating devices and the other module transfers data to or from a selected row in the matrix.

Multiplexed data handler for programmable controller

An interchangeable keyboard application module is connected to a video monitor module in a computer terminal to provide sequences of processor instructions and a keyboard for performing a plurality of selectable applications. The video monitor module includes a CRT display, a serial I/O interface and a processor that processes characters received through the serial I/O interface for display on the CRT screen whether or not the application module is attached. The processor in the video monitor module detects the connection of the application module, and then selects its instructions from a memory in the application module first, to prompt the selection of a mode of operation for the terminal, and second to execute the selected mode of operation. The application module uses a plurality of keyboard overlays, each corresponding to a respective mode of operation. In a specific embodiment two of the modes of operation are programming applications related to programmable controllers.

Video computer terminal with detachable intelligent keyboard module

The control program for a programmable controller is entered and edited through a program terminal which displays the control program symbolically as a ladder diagram. Comment instructions are entered into the control program and associated comment data is entered and stored. The comment data is subsequently displayed by the program terminal along with the ladder diagram rung containing the comment instruction.

Programmable controller with control program comments

Programmable controllers are connected in a ring by serial data links. Each controller periodically transmits information packets on the ring which contain its I/O image table data. All controllers on the ring receive such data and store it in their data tables, and such data is thus available for examination by each controller processor during its execution of the user's control program.

Communications network for programmable controllers

A preferred embodiment of an input module is connected through six address terminals and four data terminals to six banks of contacts. A single bank address is coupled to two latches in the module and then to two banks of contacts. A nibble of data is coupled from each of two banks of contacts to each of two corresponding data latches on the module. The sequential addressing of a low nibble bank and a high nibble bank and the latching of data therefrom is controlled by sequencing circuitry which is enabled each time a bank address is written to the module. In a second embodiment coded information is output through the six address terminals and decoded by two external decoders to multiplex 256 inputs to the processor. Such modules are particularly useful in multiplexing a large number of inputs to the processor of a programmable controller.

Multiplexing I/O module

A secondary, protective triac is connected in series with a main load-control triac in an a-c output circuit for a programmable controller. The two triacs are coupled to a pair of digital inputs and when the main triac is conducting the secondary triac is not conducting--unless the main triac stays 'on' after an 'off' signal is received, signifying a shorted main triac. If that occurs, a triac-failure fuse is blown and the secondary triac switches to conduct current and complete a virtually short circuit through a main power fuse. The blowing of the triac-failure fuse illuminates a neon bulb to give an indication of a main triac failure, and the blowing of the main power fuse illuminates a corresponding neon bulb to indicate a failure on the module and its disconnection from the load.

Triac-protected output circuit

A programmable controller includes a microprocessor which operates in response to machine instructions stored in a read-only memory. A control program comprised of programmable controller-type instructions is stored in a random access memory. These are executed by translating their operation codes into the starting addresses of corresponding sets of machine instructions. In addition, one or more 'universal instructions' may be contained in the control program, and when these are read from the random-access memory, they are translated to enable the microprocessor to execute a user defined set of microprocessor machine instructions. These user defined machine instructions may be stored in a read-only memory or they may be stored in the random access memory with the control program. The programmable controller may thus effectively be programmed in two languages, a programmable controller language and a microprocessor machine language.

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Chagrin Falls, OH, United States of America

Odo J Struger