Santa Fe International Corporation

Nuke M Chang

Elmer R Remkes

Robin Renshaw

William B Cook, Jr

John O Emmerson

William Hollenbeck

Donald Ritchie

An expandable band is employed to provide a mold on the interior of the joint into which the weld puddle is flowed which may be made of any appropriate material, but preferably is copper. The back-up band is carried on a set of rounding jacks which engage the facing pipe ends and exert a circumferentially uniform radial force on the pipes. This serves to round the ends equally and bring them into coaxial alignment with each other in the vicinity of the joint. The back-up band bridges the joint and expands to form a closed or semi-sealed chamber around the joint.

Automatic pipe welding apparatus and method

A TIG pipe welding method which employs two sets of machine guide surfaces on the pipe ends. First radially inner guide surfaces cooperate with a sensor coupled to the welding torch to continuously monitor the arc gap between the welding electrode and the weld puddle as the welding electrode moves around the circumference of the pipe. The second set of radially outer surfaces cooperate with a welding carriage to guide the carriage and welding modules around the pipe joint. The carriage is constructed to provide a sealed welding chamber surrounding the electrode. An additional flow of shielding gas is provided around the torch electrode of a TIG or hot wire TIG welding module to augment the normal gas shield. The augmented shield provides a gas flow in opposition to pressurized air flowing through the welding chamber to prevent exposure of the weld nugget to the pressurized air flow being maintained in the welding chamber while permitting the pressure forces to be transmitted through this shield to the weld nugget, creating a 'puddle pushing' effect. The transfer of forces through the gas shield, while preventing contaminating air from entering the weld zone itself, provides a positive force for pushing the molten weld puddle through the joint to the interior surfaces of the joined pipe ends. The pressurized air further flows outwardly between the seals of the welding carriage and the pipe surfaces to create an air cushion between the pipes and the carriage. An internal weld backup and pipe alignment ring is also provided.

The sea sled includes a pair of pontoons mounting depending rollers for straddling a pipeline disposed on the sea bottom. Water jets fluidize the sea bottom to form a trench in which the pipeline settles. The slurry formed by the water jets is removed from the trench by the eductor system which includes a pair of conduits each having a suction inlet at its lower end for location within the trench, a discharge at its upper end, a pair of pump nozzles each having an inlet external to the associated conduit and an outlet within the conduit directed toward the corresponding discharge, and a pair of primary nozzles respectively spaced from the inlet ends of the pump nozzles. A high pressure, low volume, fluid is pumped from the surface through the jet nozzles. The fluid emanating from the jet nozzles entrains ambient fluid and delivers low pressure, high volume, fluid through the respective pump nozzles to their corresponding discharges. The action of the pump nozzles in the conduits creates a suction whereby the slurry from the trench is pumped from the trench through the conduit and discharged to opposite sides of the trench.

Sea sled with jet pump for underwater trenching and slurry removal

A pair of pipe ends are first prepared prior to welding to provide highly accurate guide surfaces. Secondly, a welding torch carriage arrangement is provided which engages the exterior surfaces of the abutting pipe ends to be welded, which carriage is guided around the circumference of the pipe ends in conjunction with the guide surfaces provided thereon. Thirdly, a back-up band arrangement is provided interiorly of the joint to be welded. An expandable band is employed to provide a mold on the interior of the joint into which the weld puddle is flowed which may be made of any appropriate material, but preferably is copper. The back-up band is carried on a set of rounding jacks which engage the facing pipe ends and exert a circumferentially uniform radial force on the pipes. This serves to round the ends equally and bring them into coaxial alignment with each other in the vicinity of the joint. The back-up band bridges the joint and expands to form a closed or semi-sealed chamber around the joint.

Automatic pipe welding apparatus

The sea sled includes a pair of pontoons mounting depending rollers for straddling a pipeline disposed on the sea bottom. Water jets fluidize the sea bottom to form a trench in which the pipeline settles. The slurry formed by the water jets is removed from the trench by the eductor system which includes a pair of conduits each having a suction inlet at its lower end for location within the trench, a discharge at its upper end, a pair of pump nozzles each having an inlet external to the associated conduit and an outlet within the conduit directed toward the corresponding discharge, and a pair of primary nozzles, the outlet ends of which respectively project into the inlet ends of the pump nozzles. A high pressure, low volume, fluid is pumped from the surface through the jet nozzles. Ambient fluid is entrained with the high pressure, low volume fluid emanating from the jet nozzles in the respective pump nozzles to deliver low pressure, high volume fluid to their corresponding discharges. The action of the pump nozzles in the conduits creates a suction whereby the slurry from the trench is pumped from the trench through the conduits and discharged to opposite sides of the trench.

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Santa Anna, CA, United States of America

Nuke M Chang