Uop Lcc

Universal Oil Products Company

Norman H Scott

Bipin Virpal Vora

Michael J Mitariten

Bryan K Glover

Tom N Kalnes

Joseph Edward Zimmermann

Dennis E O'Brien

Lester F Smith, Jr

Roy C Berg

A process for the removal of trace quantities of polynuclear aromatic compounds from the vapor effluent of a hydrocarbon dehydrogenation zone containing normally gaseous olefinic hydrocarbons, trace mononuclear aromatic compounds and trace polynuclear aromatic compounds by contacting the hot vapor effluent of a hydrocarbon dehydrogenation zone with a cold lean liquid absorption stream to absorb at least a portion of the trace polynuclear aromatic compounds to produce a rich liquid absorption stream and a gaseous olefin-containing hydrocarbon stream having a reduced concentration of polynuclear aromatic compounds.

Process for cooling a hot vapor effluent of a hydrocarbon

A process for the removal of trace quantities of polynuclear aromatic compounds from the vapor effluent of a hydrocarbon dehydrogenation zone containing normally gaseous olefinic hydrocarbons, trace mononuclear aromatic compounds and trace polynuclear aromatic compounds by contacting the vapor effluent of a hydrocarbon dehydrogenation zone with a lean liquid absorption stream comprising at least one mononuclear aromatic compound to absorb at least a portion of the trace mononuclear aromatic compounds and the trace polynuclear aromatic compounds to produce a rich liquid absorption stream and a gaseous olefin-containing hydrocarbon stream having a reduced concentration of mononuclear aromatic compounds and polynuclear aromatic compounds. The rich liquid absorption stream is separated to produce a stream rich in mononuclear aromatic compounds and a stream comprising polynuclear aromatic compounds. At least a portion of the stream rich in mononuclear aromatic compounds is recycled to provide at least a portion of the lean liquid absorption stream.

Process for the removal of heavy hydrocarbonaceous co-products from a

Purified hydrogen is recovered from the effluent of a catalytic dehydrogenation zone using an integrated cold absorption process. The effluent, which contains olefinic hydrocarbons and hydrogen is compressed, cooled and contacted with a liquid absorbent. The purified hydrogen can be recycled to the dehydrogenation zone and the olefinic hydrocarbons are recovered as product. The present invention will recover higher purity hydrogen and liquefiable hydrocarbons more economically than prior art processes.

Absorption and cold separation process for recovering purified hydrogen

A process for the separation and recovery of the product stream resulting from the dehydrogenation of dehydrogentable hydrocarbons which process utilizes an integrated system for the recovery of liquid olefin product by use of a compression system, a pressure swing adsorption unit and a chiller system to concentrate the olefin poroduct.

Separation process for the product streams resulting from the

A process for the separation and recovery of the product stream resulting from the dehydrogenation of dehydrogenatable hydrocarbons which process utilizes a chiller system for the recovery of olefin product liquid and a pressure swing adsorption unit to concentrate the olefin product liquid which is not recovered by the chiller.

A process for the separation and recovery of the products stream resulting from the dehydrogenation of dehydrogenatable hydrocarbons which process utilizes an integrated system for the recovery of liquid olefin product by the use of a compression system, a pressure swing adsorption unit and a chiller system to concentrate the olefin product.

An integrated process of producing MTBE by the dehydrogenation of isobutane and the etherification of the resulting isobutene with methanol is simplified by directly charging the effluent of a dehydrogenation zone without prior separation to an etherification zone arranged to provide countercurrent contact of isobutene and the methanol reactants such that an MTBE product is recovered as a bottoms stream and a relatively isobutene-free overhead stream is recycled to the dehydrogenation zone. Overall separation facilities are simplified by only separating C.sub.3 hydrocarbons from the etherification zone product stream. This arrangement eliminates C.sub.3 separation facilities ahead of the etherification zone and reduces the quantity of C.sub.4 hydrocarbons that are received by the separation zone. The reaction zone may contain a series of beds arranged to further eliminate the carry over of isobutene to the separation facilities. This arrangement also allows a recovery of unreactive or unreacted C.sub.4 hydrocarbons from the top of the etherification zone.

Process for direct etherification of a dehydrogenated effluent

A combined process for the dehydrogenation of C.sub.4 -C.sub.5 paraffins in a first zone and the etherification of olefins in a second zone improves efficiency by directly charging all but the lightest components of the dehydrogenation zone effluent to the etherification zone. This process is particularly suited for the production of gasoline boiling range ethers where an isoparaffin is dehydrogenated in a first zone to produce isoolefins. After separation of hydrogen and methane, the dehydrogenation zone effluent is charged along with methanol to an etherification zone for the production of MTBE. The etherification zone effluent is separated into at least three component streams comprising light ends, isoparaffins, and the ether product. Isoparaffins, separated from the etherification zone effluent, are recycled and combined with the feed to dehydrogenation zone. The particular arrangement of this invention uses an etherification zone for the production of MTBE and a single fractionation column to yield an overhead stream of light ends, a sidecut stream of recycle isoparaffins and methanol, and a bottoms product stream of MTBE.

Combined dehydrogenation etherification process

A process for the dehydrogenation of a dehydrogenatable hydrocarbon feedstock having small quantities of higher boiling range hydrocarbons which comprises: (a) introducing the dehydrogenatable hydrocarbon feedstock into a fractionation zone having at least a portion of reflux to a fractionation column supplied by the dehydrogenatable hydrocarbon feedstock to provide a dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbons and a stream comprising the higher boiling range hydrocarbons; (b) introducing the dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbon recovered in step (a) into a dehydrogenation zone containing dehydrogenation catalyst and operated at dehydrogenation conditions to provide a hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons; (c) separating the hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons from step (b) to provide a product stream comprising dehydrogenated hydrocarbons and a recycle stream comprising unconverted dehydrogenatable hydrocarbons; and (d) introducing the recycle stream comprising unconverted dehydrogenatable hydrocarbons recovered in step (c) into the fractionation column to provide at least a portion of feed to the fractionation column.

Process for the dehydrogenation of hydrocarbons

A continuous process for hydrocarbon conversion wherein a hydrocarbon charge stock is catlytically converted in the presence of hydrogen at hydrocarbon conversion conditions including a first inlet temperature, a first hydrogen to hydrocarbon mole ratio and a first mass flow rate of hydrocarbon into a hydrocarbon product stream in a high space velocity moving bed radial flow reactor containing catalyst wherein at least a portion of the catalyst is pinned and thereby immobilized during high space velocity conversion which process comprises: (a) reducing the first inlet temperature of the reactor by about 10.degree. F. (5.5.degree. C.) to about 100.degree. F. (55.5.degree. C.) to a second inlet temperature thereby lowering the rate of the hydrocarbon conversion; (b) reducing the first hydrogen to hydrocarbon mole ratio to a second hydrogen to hydrocarbon mole ratio which is from about 10% to about 60% of the first hydrogen to hydrocarbon mole ratio and sufficient to unpin the catalyst from the reactor thereby ensuring uniform gravitational catalyst flow through the reactor while maintaining the first mass flow rate of hydrocarbon; (c) introducing a quantity of fresh catalyst into an upper portion of the reactor while removing a similar quantity of spent catalyst from a lower portion of the reactor; (d) increasing the second hydrogen to hydrocarbon mole ratio to essentially the first hydrogen to hydrocarbon mole ratio; and (e) increasing the second inlet temperature to essentially restore the hydrocarbon conversion.

Hydrocarbon conversion process with radial flow and controlled hydrogen

A combined process for the dehydrogenation of C.sub.3 -C.sub.5 paraffins in a first zone and the conversion of olefins in a second zone improves efficiency by directly charging all but the lightest components of the dehydrogenation zone effluent to the olefin conversion zone. This process is particularly suited for the production of gasoline boiling range ethers where an isoparaffin is dehydrogenated in a first zone to produce isoolefins. After separation of hydrogen and methane, the dehydrogenation zone effluent is charged along with a C.sub.1 -C.sub.5 alcohol to an etherification zone for the production of ether. The etherification zone effluent is separated into at least two component streams one comprising light ends, isoparaffins, and oxygenates and the other comprising an ether product. After passage through an alcohol recovery zone, the isoparaffins are separated from the other lighter recycled material and combined with the feed to dehydrogenation zone. A particular arrangement of this invention uses an etherification zone for the production of MTBE and two fractionation columns to yield an overhead stream of light ends, a stream of recycle isoparaffins and methanol, and a product stream of MTBE. The arrangement also simplifies the recovery of oxygen containing compounds by allowing the use of only a methanol recovery zone without the additional cost of a separate oxygenate recovery unit.

Process for etherification of a dehydrogenation zone effluent

A process for the dehydrogenation of a dehydrogenatable hydrocarbon feedstock having small quantities of higher boiling range hydrocarbons which comprises: (a) introducing the dehydrogenatable hydrocarbon feedstock into a fractionation zone having at least a portion of reflux to a fractionation column supplied by a hereinafter-described recycle stream to provide a dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbons and a stream comprising the higher boiling range hydrocarbons; (b) introducing the dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbon recovered in step (a) into a dehydrogenation zone containing dehydrogenation catalyst and operated at dehydrogenation conditions to provide a hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons; (c) separating the hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons from step (b) to provide a product stream comprising dehydrogenated hydrocarbons and a recycle stream comprising unconverted dehydrogenatable hydrocarbons; (d) introducing the recycle stream comprising unconverted dehydrogenatable hydrocarbons recovered in step (c) into the fractionation column to provide at least a portion of reflux to the fractionation column as described hereinabove in step (a).

A catalytic reactor system for effecting the contact of a reactant stream with catalyst particles that are movable by gravity flow through the system, which comprises in combination: (a) a vertically elongated confined reaction chamber; (b) a catalyst loading chamber having a fixed volume located outside of and generally overhead of the reaction chamber whereby fresh catalyst particles gravitationally flow downward into the chamber; (c) concentrically spaced apart wall members which provide an annular-form catalyst-retaining section that is spaced inwardly from the wall of the reaction chamber to additionally provide a manifold space around the section and a cylindrical center pipe volume, the wall members having a perforate screen lower end and an imperforate upper end wherein the imperforate upper end defines a portion of the annular-form catalyst-retaining section having a volume of greater than about 100% of the catalyst loading chamber; (d) an imperforate cover means over the annular-form catalyst-retaining section; (e) catalyst transfer means which connects a lower portion of the catalyst loading chamber to the top of the annular-form catalyst-retaining section; (f) catalyst outlet means which connects the annular-form catalyst-retaining section to the lower portion of the reaction chamber; (g) a reactant stream inlet means in communication with the reaction chamber and passageway means to the annular space around the annular-form catalyst-retaining section; (h) a reactant stream outlet means in communication with the reaction chamber and passageway means from the cylindrical center pipe volume within the annular-form catalyst-retaining section to the outlet means; and (i) a plurality of uniformly spaced apart catalyst outlet means provided from the annular-form catalyst-retaining section and from the reaction chamber.

Catalytic reactor system

A process for dehydrogenating dehydrogenatable hydrocarbons is disclosed in which a heat providing stream is utilized to supply a portion of the endothermic heat requirement of the reaction zone feed thereby decreasing the temperature drop of the dehydrogenation zone material. As a result, the amount of deleterious side reactions such as thermal cracking is reduced, and an increase in conversion of the dehydrogenatable hydrocarbons is realized.

A process for the catalytic dehydrogenation of low molecular weight paraffinic hydrocarbons is disclosed. The process is particularly directed to the separation of hydrogen from the olefinic hydrocarbon products and unreacted paraffinic hydrocarbons.

Growing community of inventors

Arlington Heights, IL, United States of America

Norman H Scott