Kobe Steel, Ltd.

Kabushiki Kaisha Kobe Seiko Sho

Other

Kabushiki Kaisha Kobe Seiko Sho (kobe Steel, Ltd.)

Kobelco Stewart Bolling, Inc.

Norifumi Yamada

Kimio Inoue

Ko Takakura

Masao Murakami

Yoshinori Kurokawa

Kashiro Ureshino

Tatsuya Tanaka

Yasuaki Yamane

Katsunobu Hagiwara

Masaki Naoi

Kazuhisa Fukutani

Yusuke Tanaka

Takeshi Hatanaka

Hiromi Nakano

Toru Nishikawa

Takuzo Iwata

Hiromi Kihara

Hikaru Hamada

Masaaki Uemura

Kazuo Miyasaka

Yajun Zhang

Akio Koro

Masahiko Sawa

Norihiko Nakamoto

Sumio Hayashida

A machine learning method includes: acquiring a state variable including at least one first evaluation parameter related to performance evaluation of a kneaded product and at least one kneading condition; calculating a reward for a decision result of the at least one kneading condition based on the state variable; updating a function for deciding the at least one kneading condition from the state variable based on the reward; and by repeating the update of the function, deciding a kneading condition under which the reward obtained becomes maximum, in which the at least one first evaluation parameter includes at least one of physical properties and shape characteristics related to the kneaded product.

Machine learning method, machine learning device, machine learning program, communication method, and kneading device

A mixing rotor includes: a rotor shaft portion that includes a cooling passageway formed therein, and a mixing blade portion that is formed in an outer circumferential portion of the rotor shaft portion, wherein each of the long blades of the mixing blade portion includes a land portion as an end surface of the long blade facing a radially outside of the mixing rotor, a length of each of the long blades in the axis direction is set to be 0.6 times or more as large as a length of the mixing blade portion in the axis direction, a biting angle of each of the long blades is set to an angle equal to or smaller than 31&#xb0;, and a center angle with respect to a land width as a width of the land portion in the cross-section of each of the long blades orthogonal to the axis direction is set to an angle equal to or larger than 7&#xb0;.

Mixing rotor and internal mixer

A kneading apparatus includes a barrel having a cylindrical chamber; a screw assembly rotating in the chamber so that a material to be kneaded is extruded in the axial direction by the rotation, the screw assembly including a screw section having helical blades and a kneading blade section in order to allow the material to flow into the clearance between the inner wall of the chamber and the kneading blade section, and to apply shearing forces to the material; a metering feeder for feeding the material at a substantially constant volumetric or gravimetric rate into the chamber; an injecting device for injecting a heat-removing medium into the chamber; and a discharging device for separating the heat-removing medium from the material and discharging the heat-removing medium from the chamber. A kneading method using the kneading apparatus is also disclosed.

Kneading apparatus and method for kneading rubber-based composition using the same

A batch mixer having a barrel which forms a cylindrical sealed chamber having a section consisting of two mutually communicated circles, and two rotors housed in the chamber to mix a mixing material by rotation, at least one of the inner wall of the barrel and the surface of the rotor having a plurality of recessed parts or protruding parts. The recessed parts or protruding parts are formed of grooves or projections extended in the direction crossing to the rotating direction of the rotor rotated in the chamber to mix the material. According to this structure, a batch mixer excellent in the controllability of material temperature during mixing can be provided.

Batch mixer

A plurality of mixing rotors that are housed in a chamber having a cocoon-shaped cross section in a tangential non-intermeshing state, where a plurality of long wings and short wings are provided on a wing portion of the mixing rotors. The long wings and the short wings severally have a plurality of different sizes of tip clearances, a twist angle of the long wings is changed in the axis direction, and makes mixing efficiency and dispersion efficiency compatible. Further, cooling medium paths are provided severally in the chamber and the mixing rotors to suppress excessive increase of the temperature of mixing materials. According to a batch mixer using the mixing rotors, it is possible to control quality reduction of the mixing materials caused by heat generation, and to improve the productivity by increasing the number of the wings without diminishing inherent processing performance of the mixer.

Batch mixer and mixing rotor used in the same

A kneading apparatus includes a barrel having a chamber, which is a tubular hollow, a biaxial screw set for extruding a material to be kneaded downstream by rotation of the biaxial screw set inside the chamber, and kneading blade sections, mounted in the screw set, for kneading the material by shearing the material in tip clearances and a wedge-shaped space between an inside wall of the chamber and the kneading blade sections. The tip clearance becomes narrower from the upstream side to the downstream side in the direction of extrusion of the material. The kneading apparatus, which performs a continuous kneading operation, makes it possible to set proper kneading conditions in accordance with changes in the state of a material being continuously kneaded, and achieves high kneading efficiency.

Kneading apparatus

A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.

Kneading apparatus and method, including selectable supply ports, for kneading rubber or rubber compositions

A heat exchange system includes a rotor, a hole, a main tube, and branch tubes. The rotor, the outer surface of which is in contact with a kneaded object, has a heat-exchange chamber therein, in which a heat medium flows. The hole having a diameter less than that of the heat-exchange chamber is formed on one end of the rotor. The main tube is insertable through the hole and communicates with the heat-exchange chamber. Its diameter is determined such that a given space is ensured between the hole and the main tube. Each branch tube extends from the periphery of the main tube towards the surface of the heat-exchange chamber and has an opening on its top end, through which the main tube communicates with the heat-exchange chamber. The branch tubes are flexible to pass through the space when the main tube is inserted or removed.

Heat exchange system and rotor having the same

Kneading apparatus, including selectable discharge ports, for kneading rubber or rubber compositions

Each mixing rotor for a batch mixer is rotatably insertable into a mixing chamber such that tip clearances are defined between tips of mixing blades and an inner surface of a mixing chamber and is provided on its outer circumferential surface with a plurality of mixing blades for imparting shearing forces to a material to be mixed by causing the material to pass through the tip clearances. The plurality of mixing blades include a nonlinear blade which is substantially nonlinear from a start point to a terminal point in a development of the mixing rotor developed into a plane about its longitudinal axis, and other linear blades which are linear in the development and whose helix angle to the longitudinal axis of the mixing rotor is set at 15 to 35&deg;. An appropriate mixing control capable of realizing both sufficient mixing and sufficient dispersion can be executed by mixing and dispersing the material in a well-balanced manner by means of the mixing rotor.

Batch mixer and a mixing rotor for the same

An enclosed kneading apparatus which can smoothly knead and disperse kneaded products of various kneading conditions without the maintenance of a rotor moving mechanism for a first and second rotors and the operation which sacrifices the handling capacity of the kneading apparatus and at the same time, prevent an excessive increase in the temperature of the kneaded products. In the apparatus, the kneaded product of a desired kneading state is obtained by flowing a kneading object in tip clearances between the inner wall of a chamber and a first and second rotors while rotating the first and second rotors in the chamber, and by imparting a shearing force to disperse the kneading object. The respective first and second rotors are provided with three long wings in helical fashion each having a plurality of tip portions for providing a plurality of three tip clearances in the axial direction.

Enclosed kneading apparatus

Hermetically closed kneading apparatus

An internal mixer and controller enables the phase difference and the speed ratio between two rotors to be changed without stopping the operation of the mixer. The internal mixer comprises: nonintermeshed first and second rotors disposed in a mixing chamber; first and second drive units; first and second phase measuring devices; first and second speed measuring devices; and a control unit for controlling the first and second drive units on the basis of signals from the first and second speed measuring devices and signals from the first and second phase measuring devices. The control unit controls the two rotors so as to synchronously rotate at the same speed on the basis of the signals from the speed measuring devices when the two rotors fixedly rotate at the same speed. When the phase difference between the two rotors is changed, the control unit calculates the phase difference from the signals from the phase measuring devices, compares the calculated phase difference with a set phase difference, and controls the second drive unit to change the speed of the second rotor, thereby changing the phase. When the phase difference is equal to the set phase difference, the control unit again controls the two rotors so as to synchronously rotate at the same speed on the basis of the signals from the speed measuring devices. When the two rotors are rotated at different speeds, the control unit controls the drive units so that the speed of each of the rotors is equal to the set speed, respectively, on the basis of the measured speed from speed measuring devices.

Internal mixer

An internal mixer having a floating weight disposed in contiguous with an internal mixer main body and made elevatable in a hopper to which a material to be mixed is charged, wherein a hydraulic cylinder for elevating the floating weight is disposed in contiguous with the internal mixer main body, a pneumatic/hydraulic pressure conversion means for pressure conversion between a hydraulic side and a pneumatic side is disposed separately from the internal mixer main body, and the hydraulic side of the hydraulic cylinder for lowering the floating weight is connected with the hydraulic side of the pneumatic/hydraulic pressure conversion means. The reliability of the internal mixer can be improved while making the structure compact and facilitating the maintenance operation.

Growing community of inventors

Takasago, Japan

Norifumi Yamada