Ford Global Technolgoies, LLC

Nondo G Basoukeas

Juan Lopez

Francisco Fernandez

John Paul Gibeau

Suriyaprakash Ayyangar Janarthanam

Mark J Ferrel

Urban J De Souza

Hilde Anne Heremans

Susan Curry

Stephenson Tyler Mattmuller

Michael Barr

An exemplary method of verifying that a service disconnect is seated includes indicating that the service disconnect is seated using a position indicator that selectively engages a handle of the service disconnect. The position indicator is separate and distinct from all portions of the service disconnect.

Electric vehicle service disconnect position indicator

A vehicle conductive charge port is configured to conductively transfer charging current from an external source to the vehicle for charging a traction battery of the vehicle. A cooling system is configured to cool the charge port depending on a temperature of the charge port. The cooling system may use coolant and/or air to cool the charge port.

Vehicle conductive charge port having cooling infrastructure

A battery assembly according to a non-limiting aspect of the present disclosure includes, among other things, a busbar, an array of battery cells including an electrical terminal, and a quick connect assembly mechanically and electrically coupling the busbar to the electrical terminal.

Quick connect assembly for busbars in an electrified vehicle

An example assembly includes, among other things, a position indicator configured to be engaged with a service disconnect when the service disconnect is in a seated position, and to be disengaged from the service disconnect when the service disconnect is in an unseated position.

A vehicle is provided. The vehicle includes a charging port configured to couple to a connector of an external power source in order to recharge a battery, a lock to secure the connector to the charging port, an electrical actuator configured to transition the lock between a locked condition and an unlocked condition when energized and maintain the locked or unlocked condition when de-energized, and a mechanical lock override configured to transition the lock to the unlocked condition.

Vehicle and charging system for a vehicle

An illustrative embodiment of a cable joint integrity detection systems for an electric vehicle includes an electric vehicle power converter module; a fastener joint on the power converter module; vehicle wiring connections electrically interfacing with the power converter module at the fastener joint; a current sensor electrically interfacing with the fastener joint; and a controller interfacing with the current sensor, the current sensor transmits a sensor signal to the controller to ensure connectional integrity between the fastener joint and the vehicle wiring connections. Cable joint integrity detection methods are also disclosed.

Cable joint integrity detection systems and methods

A vehicle includes a traction battery that is coupled to an external charger via a charge port. The traction battery has a maximum charge current. At least one conducting element between the charger and the traction battery is configured with a continuous current rating that is less than the maximum charge current. A controller within a vehicle charging system is programmed to control the current flow through the conducting element such that a current greater than the continuous current rating is conducted for less than a predetermined time that is based on an expected temperature rise of the conducting element.

Growing community of inventors

Northville, MI, United States of America

Nondo G Basoukeas