Aluminum Company of America

Kb Alloys

Noel Jarrett

Melvin H Brown

Michael J Pryor

Robert A Rapp

William C Setzer

Thomas R Hornack

David K Young

Francis P Koch

C Norman Cochran

Larry K King

Robert L Kozarek

John A Remper

Marshall J Bruno

Allen S Russell

William C Patterson

Aluminum base alloy consisting essentially of from 0.1 to 3.0% boron, from 1 to 10% titanium and the balance essentially aluminum wherein the aluminum matrix contains TiB.sub.2 particles dispersed throughout said matrix having an average particle size of less than 1 micron, and wherein the matrix contains clusters of said TiB.sub.2 particles greater than 10 microns in size with an average of less than 4 of said clusters per 2 cm.sup.2. The alloy is prepared by adding a boron containing material selected from the group consisting of borax, boron oxide, boric acid and mixtures thereof, and K.sub.2 TiF.sub.6 to a bath of molten aluminum and stirring the molten mixture.

Aluminum base alloy

Aluminum base alloy and method for preparing same

An improved process is disclosed for carbothermically producing an alkaline earth metal aluminide from an aluminum-bearing material which, in one aspect comprises forming a mixture of a carbonaceous reducing agent and a slag comprising the aluminum-bearing material, the alkaline earth metal compound; forming, at a first temperature, an alloy containing impurities in the slag; removing the alloy containing the impurities from the slag; and then heating the slag to a higher temperature to form the alkaline earth metal aluminide. The alkaline earth metal compound used in the process may comprise calcium carbide. Alternatively, both the alkaline earth metal compound and the aluminum-bearing material may be obtained using a calcium aluminte slag such as a byproduct from the steel industry. The calcium aluminate slag is purified in a preliminary step to remove silicon by alloying it with iron and then removing a ferrosilicon alloy formed in this step. Byproducts formed during the reactions may be recycled back if desired. Either metallic aluminum, the alkaline earth metal, or both may be recovered from the aluminide material using, respectively a halide, a sulfurous, or a nitrogen stripping agent, or by reducing both metals in an electrolytic reduction cell. The alkaline earth metal aluminide may also be used as a reducing agent to recover other metals such as magnesium oxide by reduction from their respective compounds.

Process for carbothermic production of calcium aluminide using slag

This invention includes apparatus and method for providing a support mechanism for electrode assemblies including positioning spacer of electrically nonconductive material having an inside surface forming an internal cavity and a heat pipe for passing a heat transfer fluid through the cavity along the inside surface. The heat pipe transfers heat away from the positioning spacer to form a protective layer of frozen bath around the positioning spacer.

Inert anode stable cathode assembly

Disclosed are electrolytic cell and method in which first and second electrodes are adapted to pass a current through an inter-electrode zone of specified dimension for containing electrolyte, wherein the first electrode is held free from support by internal cell surfaces, and one electrode is provided with electrical connection to a liquid pad, e.g., of molten metal product, having a higher electrical conductivity than cell electrolyte. A preferred embodiment includes channeling gas from the anode, facilitating run-off of product liquid from the cathode, and incorporating bipolar electrode assemblies. The cell and method of the present invention are suitable for the production of a metal, for example, aluminum, from a compound of the metal, e.g., alumina, dissolved in an electrolyte, e.g., cryolite.

Electrolytic cell and method of electrolysis using supported electrodes

Disclosed is an electrolytic cell including first and second inclined or nonhorizontal electrodes, means for holding the first electrode in position relative to the second electrode to form an inter-electrode zone of specified dimension, wherein the first electrode is held essentially free from support by the internal surfaces of the cell, and conductive means for electrically connecting one electrode to a separate liquid pad of higher conductivity than the electrolyte. Also disclosed is an electrolytic method including establishing first and second inclined or nonhorizontal electrodes in relative position in an electrolytic cell to form an inter-electrode zone of specified dimension for containing an electrolyte, supporting the first electrode essentially free from support by an internal cell surface, and connecting one electrode electrically with a separate liquid pad of higher conductivity than the electrolyte.

Apparatus and method for electrolysis and inclined electrodes

An electrolytic cell is disclosed including means for holding a first electrode in position relative to a second electrode to form an inter-electrode zone of specified dimension for containing the electrolyte; the means for holding including float means adapted for supporting the first electrode essentially free from support by internal surfaces of the cell; and conductive means for electrically connecting one electrode to a separate liquid pad of higher conductivity than the electrolyte. An electrolytic method is disclosed including floating a first electrode essentially free from support by the internal surfaces of an electrolytic cell; arranging a second electrode spaced from the first electrode to form an inter-electrode zone for containing electrolyte; and connecting one electrode electrically with a separate liquid pad of higher conductivity than the electrolyte.

Apparatus and method for electrolysis and float

Disclosed is an electrolytic cell including means for holding a first electrode in position relative to a second electrode to form an inter-electrode zone of specified dimension for containing electrolyte, wherein the first electrode is held essentially free from support by the internal surfaces of the cell, said means for holding including means for supporting the first electrode from the second electrode; and conductive means for electrically connecting one electrode to a separate liquid pad of higher conductivity than the electrolyte. Also disclosed is a method of electrolysis including establishing a first electrode in relative position to a second electrode in an electrolytic cell to form an inter-electrode zone of specified dimension for containing an electrolyte; supporting the first electrode from the second electrode, wherein the first electrode is supported essentially free from support by internal cell surfaces; and connecting one electrode electrically with a separate liquid pad of higher conductivity than the electrolyte.

Support member and electrolytic method

Use of a temperature-controlled heat-exchanger comprising fluidized particles to remove hydrocarbons from gas contaminated therewith and prevent hydrocarbon pollution of the atmosphere.

Growing community of inventors

Lower Burrell, PA, United States of America

Noel Jarrett