Ngk Insulators, Inc.

Nobuyuki Umetsu

Toshihiro Fukui

Nobuchika Noguchi

Takuya Yamada

Hirotada Nakamura

A manufacturing method of the honeycomb structure uses a grinding wheel having a coarse abrasive grain layer and a pair of fine abrasive grain layers sintered and secured to be formed on both sides of the coarse abrasive grain layer, and has a grinding wheel rotating step of rotating the pair of grinding wheels disposed via a predetermined space in a state where fine abrasive grain layers of the grinding wheels face each other; a conveying step of conveying a honeycomb formed body formed by extrusion and the like; an end face grinding step of grinding end faces of the conveyed honeycomb formed body with the rotating grinding wheels; and a firing step of firing the honeycomb formed body.

Manufacturing method of honeycomb structure, and grinding wheel

A manufacturing method includes a mixing step, a kneading step of kneading a wet mixture, a liquid adding step of further adding a liquid to a kneaded material, a forming step of extruding a forming material of which viscosity is adjusted into a honeycomb formed body, a drying step of drying the honeycomb formed body, and a dimension measuring step of measuring a dry dimension of a honeycomb dried body that has been dried, where in the liquid adding step, the amount of the liquid to be added is adjusted based on the result of measuring the dry dimension of the honeycomb dried body.

Method of manufacturing ceramic structure

The cutting method of a honeycomb formed body includes an end face cutting step of cutting both end faces of the ceramic honeycomb formed body before fired, by use of blade type rough-cutting grinding wheels in which coarse abrasive grain layers are formed; a honeycomb formed body rotating step of rotating the honeycomb formed body round a rotation axis which is a central axis perpendicular to the end faces of the honeycomb formed body; and an end face finishing step of disposing two finish-polishing grinding wheels via a predetermined distance so that finishing abrasive grain layers formed in the finish-polishing grinding wheels face each other, rotating the finish-polishing grinding wheels round a rotary shaft which is a central shaft of the finish-polishing grinding wheels, and moving the honeycomb formed body to pass the honeycomb formed body between the two finish-polishing grinding wheels, thereby finish-polishing cut surfaces which are cut.

Cutting method of honeycomb formed body, and manufacturing method of honeycomb structure

The end face grinding method includes a structure rotating step of rotating a honeycomb structure based on a rotation axis in a direction orthogonal to the end face of the honeycomb structure, a grinding wheel reverse rotating step of using a grinding wheel disposed so that a grinding surface faces the end face and rotating the grinding wheel in a reverse rotating direction to a rotating direction of the honeycomb structure based on a rotation axis in the direction orthogonal to the end face; and a dry type grinding step of bringing the grinding wheel rotating in the reverse direction close to the rotating honeycomb structure to perform the dry type grinding of the end face.

Growing community of inventors

Nagoya, Japan

Nobuyuki Umetsu