Asahi Kasei Kogyo Kabushiki Kaisha

Asahi-dow Limited

Ashi-dow Limited

Nobuo Miura

Norihiko Sakata

Hiroshi Shimizu

Hiroshi Sato

Shuzo Inada

Tsuneo Hoki

Akira Fujie

Ichiro Ibuki

Hiroshi Watanabe

The present invention discloses a vinylidene chloride resin type in-mold foam molding having a broad cross-sectional area and a free shape, which is useful as thermal insulating plate materials or as anti-shock molded vessels, and also to foam particles, which are or expandable particles convenient for the preparation thereof. The present invention is also related to a series of advantageous foaming techniques for completion of such a molding. The above foam molding can be prepared by contacting fine particles of a non-crystalline vinylidene chloride type resin obtained generally by suspension polymerization with a volatile organic blowing agent thereby impregnating the resins with the blowing agent to form expandable resin particles, which are in turn subjected to expansion as such, or after forming into pre-expanded foam particles including expandable gas therein, by filling in a mold cavity which can be closed but not sealed, under heating to form a molding through a mutual fusion between the expanded particles.

Vinylidene chloride type resin expandable particles, foam particles,

The present invention discloses a vinylidene chloride resin type in-mold foam molding having a broad cross-sectional area and a free shape, which is useful as thermal insulating plate materials or as anti-shock molded vessels, and also to foam particles or expandable particles which are convenient for the preparation thereof. The present invention is also related to a series of advantageous foaming techniques for completion of such a molding. The above foam molding can be prepared by contacting fine particles of a non-crystalline vinylidene chloride type resin obtained generally by suspension polymerization with a volatile organic blowing agent thereby impregnating the resins with the blowing agent to form expandable resin particles, which are in turn subjected to expansion as such, or after forming into pre-expanded foam particles including expandable gas therein, by filling in a mold cavity which can be closed but not sealed, under heating to form a molding through a mutual fusion between the expanded particles.

There is disclosed expandable vinylidene chloride-based resin particles comprising 100 parts by weight of a non-crystalline vinylidene chloride-based resin composition and 1 to 40 parts by weight of a volatile organic blowing agent or a composition thereof, said resin composition consisting of

Expandable vinylidene chloride composition and foam therefrom

This invention discloses a vinylidene chloride resin type in-mold foam molding having a broad cross-sectional area and a free shape, useful as thermal insulating plate materials or anti-shock molded vessels, and foam particles or expandable particles convenient for preparation thereof, and also a series of advantageous foaming techniques for completion of such a molding. The above foam molding can be prepared by bringing fine particles of a non-crystalline vinylidene chloride type resin obtained generally by suspension polymerization into contact with a volatile organic blowing agent thereby impregnating the resins with the blowing agent to form expandable resin particles, which are in turn subjected to expansion as such, or after forming into pre-expanded foam particles including expandable gas therein, by filling in a mold cavity which can be closed but not sealed, under heating to form a molding through fusion mutually between the expanded particles.

The dimensional stability of closed-cell synthetic polymer foams can be notably improved by the incorporation therein, during their preparation, of from about 0.1 to about 10 percent by weight (based upon the weight of the synthetic resin) of certain borate or phosphinate glycol ester compounds such as, for example, tri(1-stearyl-glycero)borate, tri(monostearylpolyoxyethyleneglycol)borate, di(1-stearylglycero)phosphinate, and the like.

Foamable polymeric compositions

Expanded particles of a crosslinked polyolefin resin, each particle with uniformly spherical shape, having an average diameter of 1.4 to 5.5 mm, an average expansion ratio of 18 to 37 and specific compression coefficient of 1.6 .times. 10.sup.-3 to 4.0 .times. 10.sup.-3, are found to be produced by two-step foaming operations. They are useful for various purposes such as filtrating material, fillers in stuffed specimens and, especially for preparation of molded articles having constricted portions, giving excellent moldings having smooth surface without failure at corner or edge portions.

Expanded particulate material of polyolefin resin

Expanded particles of a crosslinked polyolefin resin, each particle with uniformly spherical shape, having an average diameter of 1.4 to 5.5 mm, an average expansion ratio of 18 to 37 and specific compression coefficient of 1.6.times.10.sup.-3 to 4.0.times.10.sup.-3, are found to be produced by two-step foaming operations. They are useful for various purposes such as filtrating material, fillers in stuffed specimens and, especially for preparation of molded articles having constricted portions, giving excellent moldings having smooth surface without failure at corner or edge portions.

Growing community of inventors

Suzuka, Japan

Nobuo Miura