Mitsubishi Materials Corporation

Mitsubishi Metal Corporation

Niro Odani

Hironori Yoshimura

Kiyohiro Teruuchi

Seiichirou Nakamura

Tetsuya Tanaka

Akira Osada

Katsuhiko Yano

Kazuyoshi Yoshioka

Sinichi Sekiya

Katsuhisa Yamamoto

Fumihiro Ueda

Kazuhiro Kaneko

Hitoshi Mayumi

A small drill includes one chip-discharging flute which is helically formed in the exterior surface of a cutting portion of the small drill. The small drill also includes a flute-shaped portion which is formed in the front region of the chip-discharging flute in the rotating direction, which is connected to the chip-discharging flute, and which is open at the exterior surface of the cutting portion. The core diameter ratio d/D, in percent, of the small drill is set to 60% or more, and a margin angle &#x3b8; thereof is set to 120&#xb0; or more.

Small drill

A cermet cutting tool, and process for producing the same, comprising a substrate formed from titanium carbo-nitride based cermet, and a hard coating layer of average thickness 0.5.about.20 .mu.m, formed onto the surface of the cermet substrate comprising a lower layer formed from at least one layer of a compound selected from the group consisting of titanium carbide (TiC), titanium nitride (TiN), titanium carbo-nitride (TiCN), titanium carbo-oxide (TiCO) and titanium carbo-oxi-nitride (TiCNO), and aluminum oxide (Al.sub.2 O.sub.3). Additionally, at least one of the layers comprising the hard coating layer is a titanium carbo-nitride layer, and at least one layer of this titanium carbo-nitride layer comprises a longitudinal growth crystal structure, and a further layer comprises a granular crystal structure. In the method of fabrication, chemical vapor deposition is performed using a reaction gas composed of 1.about.5% of TiCl.sub.4, 0.1.about.1% of CH.sub.3 CN, 0.about.25% of N.sub.2 with the remaining portion being composed of H.sub.2, under a reaction temperature of 800.degree..about.900.degree. C. and a reaction pressure of 30.about.200 Torr.

Process for producing cermet cutting tools having both longitudinal and

A TiCN-based cermet cutting insert superior in toughness with improved wear resistance includes a binding phase and at least two hard dispersion phases. One of the hard dispersion phases includes one of a duplex and triplex structure having a core structure containing at least one of titanium carbonitride and a carbonitride solid solution of Ti and one of a V, Cr, Ti, Nb, Zr, W and Mo (hereinafter referred to as a (Ti,M)CN. The other hard dispersion phase includes a single structure wherein the core structure is composed of at least one of (Ti,M)CN or (Ti,M)CN and TiCN.

Titanium carbonitride-based cermet cutting insert

A TiCN-based cermet cutting insert superior in toughness with improved wear resistance includes a binding phase and at least two of four hard dispersion phases. One of the two hard dispersion phases includes at least one of a duplex or triplex phase structure with a core of a composite carbonitride solid solution and a single-phase structure of a composite carbonitride solid solution. The other hard dispersion phase includes one of a hard dispersion phase of titanium carbonitride and a hard dispersion phase which includes a single-phase structure of titanium carbonitride.

Wear resistant titanium carbonitride-based cermet cutting insert

The present invention discloses a cermet cutting tool, and process for producing the same, comprising a substrate formed from titanium carbo-nitride based cermet, and a hard coating layer of average thickness 0.5.about.20 .mu.m, formed onto the surface of the cermet substrate comprising a lower layer formed from at least one layer of a compound selected from the group consisting of titanium carbide (TiC), titanium nitride (TIN), titanium carbo-nitride (TiCN), titanium carbo-oxide (TiCO) and titanium carbo-oxi-nitride (TiCNO), and aluminum oxide (Al.sub.2 O.sub.3). Additionally, at least one of the layers comprising the hard coating layer is a titanium carbo-nitride layer, and at least one layer of this titanium carbo-nitride layer comprises a longitudinal growth crystal structure. The process for producing a cermet cutting tool according to the present invention comprises a step for preparing a substrate from titanium carbo-nitride based cermet, and a step for forming a hard coating layer onto the surface of said substrate using a chemical vapor deposition method wherein in at least one part of this step, chemical vapor deposition is performed using a reaction gas composed of 1.about.5% of TiCl.sub.4, 0.1.about.1% of CH.sub.3 CN, 0.about.25% of N.sub.2 with the remaining portion being composed of H.sub.2, under a reaction temperature of 800.degree..about.900.degree. C. and a reaction pressure of 30.about.200 Torr.

Cermet cutting tool and process for producing the same

A TiCN-based cermet cutting insert superior in toughness with improved wear resistance includes a binding phase and at least two hard dispersion phases. One hard dispersion phases includes a core of TiCN while the other hard dispersion phases includes a core of a carbonitride solid solution of Ti and one of a V,Hf,Cr, Ta,Nb, Zr, W and Mo.

There is disclosed a surface coated cermet blade member which includes a cermet substrate and a hard coating of an average thickness of 0.5 to 20 .mu.m formed thereon. The substrate contains, apart from unavoidable impurities, a binder phase of 5 to 30% by weight of at least one of cobalt, nickel, iron and aluminum, and a hard dispersed phase of a balance carbo-nitride of metals. The metals are titanium, tungsten and at least one of tantalum, niobium, vanadium, zirconium, molybdenum and chromium. The substrate includes a surface portion having a hardness greater than an interior portion. The hard coating may be composed of one or more coating layers. Each coating layer is formed of TiX or Al.sub.2 O.sub.3, where X denotes at least one element of carbon, nitrogen, oxygen and boron.

Surface coated cermet blade member

A blade member for cutting-tools includes a cermet substrate which contains, apart from unavoidable impurities, a binder phase and a hard dispersed phase. The binder phase contains 5% to 30% by weight of cobalt and/or nickel. The hard dispersed phase contains a balance composite carbonitride of titanium and one or more of the elements tungsten, molybdenum, tantalum, niobium, hafnium and zirconium. The composite carbo-nitride satisfies the relationship 0.2.ltoreq.b/(a+b).ltoreq.0.7, where a and b denote atomic ratios of carbon and nitrogen, respectively. The substrate includes a hard surface layer in which the maximum hardness is present at a depth between 5 .mu.m and 50 .mu.m from a substrate surface thereof. The substrate surface has a hardness of 20% to 90% of the maximum hardness.

Cement blade member for cutting-tools and process for producing same

Cermet blade member for cutting-tools and process for producing same

An end mill formed of a tungsten carbide-base sintered hard alloy comprising a binder phase including a Co-base alloy, and a hard disperse phase consisting essentially of WC in proportions of:

End mill formed of tungsten carbide-base sintered hard alloy

A cermet has a hard phase and a binder phase. The hard phase is formed by about 70% to about 95% by weight of elements including titanium, tantalum, tungsten, carbon and nitrogen. The elements have atomic ratios so as to satisfy the relationships of 0.05.ltoreq.b/(b+a).ltoreq.0.20, 0.04.ltoreq.c/(c+a).ltoreq.0.20 and 0.15.ltoreq.y/(x+y).ltoreq.0.60, where a, b, c, x and y denote atomic ratios of titanium, tantalum, tungsten, carbon and nitrogen, respectively. The binder phase is formed by about 5% to about 30% by weight of at least one metal of cobalt and nickel. Additionally, there is disclosed a process for producing such a cermet.

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Tokyo, Japan

Niro Odani