Carrier Corporation

Ninev Karl Zia

Daniel J Dempsey

Merle Dana Sears

Shailesh Sharad Manohar

William J Roy

Timothy J Waterman

Michael Lee Brown

Scott A Beck

Hall Virgil

Rex R Mills

Brian Alan Reeves

Fabio Bertolotti

Paul M Haydock

Robert C Swilik, Jr

William Bruce Sutherlin

Stephen Leon Pulley

Richard J Wood

Chi Ming Ho

Robert H Swieczkowski

James K Beerbower

Richard L Roetken

A burner insert for use with a burner is provided. The burner insert includes a cylindrical body member having an inlet end and an outlet end. The cylindrical body includes a central passage and a plurality of openings disposed about the central passage. One or more fins are axially disposed within the central passage. A plurality of rib members are coupled to the body, each of the plurality of rib members axially disposed within one of the plurality of openings.

Inshot burner flame retainer

A furnace heat exchanger with multiple parallel flow passages wherein the last flow passage extends downwardly from its plane as it approaches the outlet so as to result in a lower overall height of the heat exchanger. Preferably both the upper wall and the lower wall of the last passage extend downwardly such that the cross-sectional area of the last flow passage is not reduced and is preferably increased as it approaches the outlet. The bottom wall extension is preferably curvilinear and has substantially the same curvature as a return bend at the inlet of the penultimate flow passage.

Furnace heat exchanger

An inshot gas burner having an overall length of less than four inches that is capable of delivering between 5,000 and 5,800 Btus per unit length of burner per hour. The burner venturi section with a flame retainer positioned at its outlet that produces a firing rate of at least 9,900 Btus per inch of diffuser length.

Micro inshot burner

A furnace heat exchanger with multiple parallel flow passages wherein at least one flow passage has a cross-sectional shape which transitions from one form to another in a gradual manner so as to reduce the occurrence of stress therein. In one embodiment, the transition is from an oval shape to a wavy shape.

In a furnace having a plurality of parallel heat exchanger panels over which circulation air is caused to flow, and which has a tendency for hot spots to occur at particular locations on its outboard heat exchanger panels, a diverter vane is placed on the outer side of each of the outboard heat exchanger panels to divert a portion of the circulation air to the hotspot locations for cooling them to acceptable temperatures. In one form, the diverter vane is integrally formed with, and extends normally inwardly from a side baffle that extends upwardly alongside the outboard heat exchanger panel. The diverter vane is obliquely disposed with respect to the side baffle, with its lower end located near a midpoint of the heat exchanger panel and its upper end located near the hotspot location. When used with a multipass heat exchanger panel, the hotspot location is between the end of the first return bend and the commencement of the second pass, and the diverter vane is thus positioned with its top end near that location. Where a blower shelf baffle is employed, the diverter vane lower end is positioned near that location.

Heat exchanger air baffle diverter vane

An improved furnace including a two-speed inducer motor which can be used as a single speed motor for either a vertically or horizontally vented furnaces. The inducer has a common terminal, a low speed terminal and a high speed terminal. One lead is attached to the common terminal and, depending on whether the furnace is vented horizontally or vertically, either the high speed or low speed terminal is used. If the furnace is vented vertically, one lead is connected to the common terminal and the other lead is connected to the low speed terminal. Thus the furnace operates at a low speed when the furnace is vented vertically. If the furnace is vented horizontally, one lead is connected to the common terminal and the other lead is connected to the high speed terminal. Thus, the inducer motor operates at the higher speed when the furnace is vented horizontally.

Furnace with dual use inducer motor

A gas control assembly for a forced air furnace which includes a support frame having a top surface and two contiguous side walls which define an enclosure. A planar one piece burner assembly which has a plurality of burners and having two opposite side edges with one edge containing indexing means is positioning in a predetermined location within the enclosure of the support frame. A elongated gas manifold having a closed end and an open end which is configured to mate with the burner assembly to provide a source of combustible fuel to each of said burners is connected in fixed engagement to the support frame at its closed end through a hole in one side of said support frame and by a bracket at the open end which is attached to the other side of said support frame. The side walls of the support frame also contain slots which mate with edges of the burner assembly to provide for proper alignment of the burner assembly.

Gas control assembly

A multipoise furnace cabinet includes right and left sides with top and bottom plates connecting upper and lower parts of the right and left sides together. In one embodiment, top and bottom plates include vent cutouts. A side of the top plate has a first partially cut section that aligns with a second partially cut section in a door to the furnace cabinet, wherein the first and second partially cut sections substantially describe a circle, such that when the first and second partially cut sections are removed from the door and the cabinet, a resulting opening permits entry of a flue vent pipe. Front edges of the right and left cabinet sides are flanged, as are the front edges of the top and bottom plates. In another embodiment, the vent cutouts are entirely within the door.

Multipoise furnace cabinet

A furnace heat exchanger with multiple parallel flow passages with at least two of the passages being partially formed of a pair of opposed sidewalls having wavy cross-sectional shapes wherein the downstream passage has at least as many and preferably more waves than the upstream pass. The wavy shapes are preferably generally sinusoidal in form with the waves of the two sides being substantially in phase.

A furnace is provided with a flame rollout protection system which operates through an existing excess-air control pneumatic circuitry to shut down the furnace in the event of a flame rollout condition. A fusible tube is attached at its one end to the pneumatic system and extends into an area which will be exposed to hot gases in the event of a flame rollout condition. A melting of the tube by the hot gases causes the pressure therein to drop to ambient pressure such that of the pneumatic circuitry responsively causes the furnace to shut down. The tube is also extended to pass through an area which will be exposed to hot gases in the event of a blocked vent in the furnace, thereby causing a similar shut down of the furnace.

Pneumatic system for flame rollout and draft safeguard protection

An improved furnace is provided which can be field modified to change the pressure drop across the inducer. The pressure drop is modified to accommodate vertical or horizontal venting and adequately lined and inadequately lined chimneys. A first rate of flow of combustion byproducts into the vent system is used when the chimney is adequately lined and a second relatively higher rate of flow is used when the chimney is inadequately lined. The rate of flow is changed by inserting or removing an obstruction in the flow of combustion byproducts. The obstruction could be a tab or choke placed at the inducer outlet or a similar device in the inducer inlet. When the tab is in place the flow of combustion byproducts is reduced. When the tab is removed, the flow rate increases. Alternatively, the inducer inlet could be adjusted to increase or decrease the amount of air flow through the inducer.

Method of venting a furnace

A heating apparatus for delivering heated air to an enclosure comprising a casing with at least two compartments separated by a panel. A burner with an arcuate profile is located within a first compartment of the casing for burning a combustible fuel-air mixture delivered thereto and producing products of combustion. A heat exchanger is located within a second compartment of the casing and has an opposed inlet and outlet. The inlet is in fluid communication with the burner through an aperture in the panel. The heat exchanger receives the products of combustion. A blower is located within the casing for directing a flow of air across the heat exchanger into the enclosure. Through the heat exchanger heat is transferred from the products of combustion to the air. An exhaust system is in fluid communication with the outlet and includes a vent for exhausting the products of combustion from the casing. The vent is contained within the casing.

Curved inshot burner and method for vent-within-casing furnace

In a two-stage furnace system, including a thermostat, at least one gas burner with a low and high-fire operating capability, an inducer fan having low and high speed operating settings, and a high-fire pressure switch, a method for handling the high-fire pressure switch being in an inappropriately open condition. The method has the steps of: determining whether the thermostat is issuing a call for high heat and, if it is, determining if the high-fire pressure switch is open. If the high-fire pressure switch is open, waiting a predetermined time, determining if the high-fire pressure switch is still open and, if it is, completing a furnace shutdown procedure, then initiating a normal shutdown, then an ignition sequence in high-speed inducer pre-purge mode, determining if the high-fire pressure switch remains open, and if so, running at least one gas burner in low-fire mode. If, while these steps are being performed, the high-fire pressure switch closes, running the system in high-fire mode.

Method for proving furnace high-heat pressure switch

A two-stage induced draft furnace is operated at either high heat or low heat with the gas valve switched to high-fire or low-fire. High-fire and low-fire combustion pressure switches sense the collector box flue gas pressure and actuate respective solenoids of the gas valve. Under some conditions the inducer can produce sufficient negative pressure at low fire to prove the high fire pressure switch and cycle the burners on high fire. To prevent this, relay contacts are interposed between the high fire pressure switch and the gas valve solenoid to deny thermostat power to the high-fire solenoid whenever there is a call for low heat.

Low speed interlock for a two stage two speed furnace

A belled orifice inlet plate is provided for an induced draft combustion furnace heat exchanger of the type in which an inshot burner produces a hot gaseous combustion that is injected through an opening in the inlet plate into a combustion zone in the heat exchanger. The inlet plate has a flared collar that surrounds the opening at its periphery, and which extends a predetermined distance into the combustion zone. Preferably, the collar should have a depth on the order of one-quarter inch to one-half inch, and the flared portion should have a radius of curvature on the order of about one-quarter inch.

Growing community of inventors

Indianapolis, IN, United States of America

Ninev Karl Zia