Herakles

Snecma

Safran Ceramics

Centre National De La Recherche Scientifique

Universitè De Montpellier

Universitë De Bordeaux

Ecole Nationale Superieure De Chimie De Montpellier

Arianegroup Sas

Snecma Propulsion Solide

Nicolas Eberling-Fux

Eric Bouillon

Dominique Coupe

Eddy Goullianne

Serge Chateigner

Jonathan Goering

Eric Philippe

Clement Roussille

Julien Mateo

Clément Roussille

Guillaume Renon

Samuel Jean-Charles Bernard

Marion France Hélène Schmidt

Jean-Luc Soupizon

Antoine Jean-Philippe Beaujard

Sébastien Bertrand

Thierry Guy Xavier Tesson

Son Le Hong

René Pailler

Nicolas Christian Triconnet

Henri Tawil

Guy M Jacob

Maxime François Roger Carlin

Stéphane Otin

William Ros

Nicolas Otin

Method for manufacturing a CMC, i.e. ceramic matrix composite material, part provided with at least one cutout, as well as to such a CMC part provided with at least one cutout, the method comprising the following steps:

Method for manufacturing a part made from CMC

A method for manufacturing a part made of composite material includes forming a ceramic matrix phase in pores of a fibrous preform by pyrolysis of a cross-linked copolymer ceramic precursor, the cross-linked copolymer including a first precursor macromolecular chain of a first ceramic having free carbon, and a second precursor macromolecular chain of a second ceramic having free silicon, the first macromolecular chain being bonded to the second macromolecular chain by cross-linking bridges including a bonding structure of formula *&#x2014;X&#x2014;*; in this formula, X designates boron or aluminium, -*designates the bond to the first macromolecular chain and -*the bond to the second macromolecular chain.

Method for manufacturing a composite material part using a hybrid cross-linked copolymer

A method for manufacturing a part made of composite material in which an adhesion promoter is grafted to a coating present on the fibre surface as well as to a ceramic precursor resin. Afterwards, a ceramic matrix phase is formed in the porosity of the fibre preform by pyrolysis of the polymerised resin.

Method for manufacturing a part made of composite material using an adhesion promoter comprising a Lewis acid or a Lewis complex

A method for manufacturing a part made of composite material includes injecting into a fibrous texture a slurry including at least one powder of refractory ceramic particles suspended in a liquid phase, filtering the liquid phase of the slurry and retaining the powder of refractory ceramic particles inside the texture so as to obtain a fibrous preform loaded with refractory ceramic particles, densifying the fibrous texture by treatment of the refractory ceramic particles present in the fibrous texture in order to form a refractory matrix in the texture. The method further includes, before injecting the slurry under pressure, pre-saturating the fibrous texture with a carrier fluid consisting in injecting into said texture a carrier fluid.

Method for injecting a loaded slurry into a fibrous texture

A process for manufacturing a composite part includes introducing an adhesion promoter into the pores of a fibrous preform formed by threads covered with a coating having &#x2014;OH groups on its surface, the adhesion promoter including an electron-withdrawing group G1 that is reactive according to a reaction of substitution or of nucleophilic addition with the &#x2014;OH groups, and a reactive group G2; grafting the adhesion promoter to the surface of the coating by a reaction of substitution or nucleophilic addition of the &#x2014;OH groups on the group G1; introducing a ceramic precursor resin into the pores of the fibrous preform; polymerizing the resin introduced and bonding the grafted adhesion promoter to the resin by chemical reaction between these two compounds at the level of the group G2, and forming a ceramic matrix phase in the pores of the fibrous preform by pyrolysis of the polymerized resin.

Process for manufacturing a composite part

A method of smoothing the surface of a ceramic matrix composite material part that presents a surface that is undulating and rough. The method includes depositing a refractory vitreous coating on the surface of the part, the vitreous coating essentially containing silica, alumina, baryte, and lime.

Process for smoothing the surface of a part made of CMC material

A method of smoothing the surface of a ceramic matrix composite part presenting a surface that is undulating and rough. The method includes forming a ceramic coating on the surface of the part, the coating being made by applying a liquid composition on the surface of the part, the composition containing a ceramic-precursor polymer and a factory solid filler, curing the polymer, and transforming the cured polymer into ceramic by heat treatment. The method further includes impregnating the ceramic coating with a liquid metallic composition.

Method for smoothing the surface of a part made from a CMC material

A turbine engine turbine blade of ceramic matrix composite. The root of the blade includes a single densified fiber preform including at least one recess made by machining, each point of the root of the blade being situated at a distance from a free surface of the root that is no greater than twice the maximum penetration distance into the preform of densification gas for densifying the preform, and the distal portion of the root of the blade includes a distal wall that is continuous and in a single piece.

Turbine engine turbine blade made of a ceramic-matrix composite with recesses made by machining

A method of fabricating a turbomachine blade out of a composite material including fiber reinforcement densified by a matrix, the method including making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a preform for an inner or outer blade platform; and densifying the preform with a matrix to obtain a composite material blade having fiber reinforcement constituted by the preform and densified by the matrix, forming a single part with incorporated inner and/or outer platform.

Composite material turbine engine vane, and method for manufacturing same

A method for fabricating a turbomachine blade or vane of composite material including fiber reinforcement densified by a matrix is disclosed. The method includes: making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a blade platform preform; and densifying the preform with a matrix to obtain a composite material blade or vane having fiber reinforcement constituted by the preform and densified by the matrix, forming a single part with at least one incorporated platform.

Composite material turbomachine engine blade or vane, compressor stator segment or turbine nozzle segment incorporating such vanes and method for manufacturing same

The method comprises the steps of: forming a porous fiber-reinforcing structure; introducing into the pores of the fiber structure powders containing elements for constituting the composite material matrix; and forming at least a main fraction of the matrix from said powders by causing a reaction to take place between said powders or between at least a portion of said powders and at least one delivered additional element; the powders introduced into the fiber structure and the delivered additional element(s) comprising elements that form at least one healing discontinuous matrix phase including a boron compound and at least one discontinuous matrix phase including a crack-deflecting compound of lamellar structure. At least a main fraction of the matrix is formed by chemical reaction between the powders introduced into the fiber structure and at least one delivered additional element, or by sintering the powders.

Process for manufacturing a part made of a ceramic matrix composite containing matrix phases for healing and deflecting cracks

A method of fabricating a complex part out of composite material including three-dimensional woven fiber reinforcement densified by a matrix, the method including three-dimensionally weaving a continuous fiber strip including a succession of fiber blanks for preforms of a plurality of parts that are to be fabricated; subsequently cutting individual fiber blanks out from the strip, each blank being a one-piece blank; shaping a cut-out blank to obtain a one-piece fiber preform having a shape that is close to the shape of a part that is to be fabricated; consolidating the preform in the desired shape; and densifying the consolidated preform by forming a matrix by chemical vapor infiltration.

Method for manufacturing a complexly shaped composite material part

A method of fabricating a thermostructural composite material part includes making a fiber preform formed of yarns or tows and impregnated by a consolidating composition containing a carbon- or ceramic-precursor, transforming the carbon- or ceramic-precursor by pyrolysis, and then densifying the preform by chemical vapor infiltration. A consolidating composition is used that additionally contains refractory solid fillers in the powder form presenting mean grain size less than 200 nanometers and leaving, after pyrolysis, a consolidated solid phase in which the carbon or the ceramic derived from the precursor occupies a volume representing 3% to 10% of the apparent volume of the preform, and the solid fillers occupy a volume representing 0.5% to 5% of the apparent volume of the preform.

Growing community of inventors

Talence, France

Nicolas Eberling-Fux