Lawrence Livermore National Security, LLC

Nicholas P Calta

Manyalibo Joseph Matthews

Michael Joseph Messerly

Gabe Guss

Gabriel Mark Guss

Selim Elhadj

Nick Schenkel

Cody Wren Mart

Charles Xiao Yu

Corie A Horwood

Jean-Baptiste Forien

Andrew Lange

Robert Mellors

A system and method is disclosed for detecting anomalies in an additively manufactured part. An energy source generates a signal forming an optical beam for creating a melt pool in a layer of feedstock material being selectively fused to make a part in an additive manufacturing operation. A sensor is configured to receive a signal reflected from the melt pool. The reflected signal forms a thermal signal indicative of a temperature of the feedstock material at a known location on a layer of the feedstock material while the feedstock material is being fused at the known location. A controller receives and analyzes data relating to the received signal to determine if an anomaly exists at the known location.

System and method for in situ inspection of defects in additively manufactured parts using high speed melt pool pyrometry

Apparatus, systems, and methods that provide coats on a glass optical fiber including of an inner layer and an outer layer. The method includes two steps. First, a conductive polymer coating is applied to the optical fiber as it is being produced. Second, a protective coating is applied to that conductive polymer coating. The conductive polymer coating is applied immediately after the fiber is drawn from preform to fiber.

Applying protective coatings to optical fibers

A method is disclosed of making a coated optical fiber. The method may involve drawing a preform through a furnace to create a fiber having a desired diameter and cross sectional shape. The fiber is then drawn through a slurry, wherein the slurry includes elements including at least one of metallic elements, alloy elements or dielectric elements, and the slurry wets an outer surface of the fiber. As the fiber is drawn through the slurry, it is then drawn through a forming die to impart a wet coating having a desired thickness on an outer surface of the fiber. The wet fiber is then drawn through an oven or ovens configured to heat the wet coating sufficiently to produce a consolidated surface coating on the fiber as the fiber exits the oven or ovens.

Coated optical fiber and method of making same

Monitoring melt pool temperature in laser powder bed fusion by providing a build laser that produces a laser beam that is directed onto the melt pool and produces an incandescence that emanates from the melt pool, receiving the incandescence and producing a first image having a first spectral band and a second image having a second spectral band, and determining the ratio of said first image having a first spectral band and said second image having a second spectral band to monitor the melt pool temperature.

Two-color high speed thermal imaging system for laser-based additive manufacturing process monitoring

The present disclosure relates to an apparatus for simulating a black body spectrum. The apparatus makes use of a broadband light source and a light guide configured to receive light generated by the light source and to generate first and second optical signals. A first signal processing subsystem may be used to enable adjustment of both a signal spectrum and an intensity of the first optical signal. A second signal processing subsystem may be used to enable adjustment of both a signal spectrum and an intensity of the second optical signal. A beam cube may be used to combine the first and second optical signals to produce a final light output signal having a desired signal spectrum and a desired intensity.

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San Jose, CA, United States of America

Nicholas P Calta