Advanced Micro Devices Corporation

Globalfoundries Inc.

Nicholas John Kepler

Stephen C Horne

John Christian Holst

Asim A Selcuk

Raymond T Lee

Christopher A Spence

Richard K Klein

Paul Raymond Besser

Craig S Sander

Christian Zistl

Srikanteswara Dakshina-Murthy

Jeremy Isaac Martin

Eric M Apelgren

Jonathan B Smith

Lie Larry Zhao

Rich K Klein

Christoper A Spence

Karsten Wieczorek

Larry Yu Wang

Larry Zhao

The present invention is directed to a method of forming semiconductor devices. In one illustrative embodiment, the method comprises defining a photoresist feature having a first size in a layer of photoresist that is formed above a layer of dielectric material. The method further comprises reducing the first size of the photoresist feature to produce a reduced size photoresist feature, forming an opening in the layer of dielectric material under the reduced size photoresist feature, and forming a conductive material in the opening in the layer of dielectric material.

Resist trim process to define small openings in dielectric layers

A method for fabricating a field effect transistor (FET) in and on a semiconductor substrate with local interconnects to permit the formation of minimal space between gate and the local interconnects by fabricating the source and drain of the FET and the local interconnects prior to forming the gate of the FET.

Minimizing transistor size in integrated circuits

A test circuit includes a wafer, an insulative layer formed on the wafer, and a plurality of test structures formed in the insulative layer. Each of the test structures comprises a first comb having a first plurality of fingers and a second comb having a second plurality of fingers. The first and second pluralities of fingers are interleaved to define a finger spacing between the first and second pluralities of fingers. The finger spacing in a first one of the test structures being different than the finger spacing in a second one of the test structures. A method for characterizing damage in a semiconductor device includes providing a wafer having an insulative layer and a plurality of test structures formed in the insulative layer. The test structures have different geometries. An electrical characteristic of first and second test structures of the plurality of test structures is determined. The electrical characteristics of the first and second test structures is compared. Damage to the insulative layer is characterized based on the comparison.

Method and test structure for characterizing sidewall damage in a semiconductor device

The present invention is directed to a method of forming semiconductor devices. In one illustrative embodiment, the method comprises forming a layer of dielectric material, forming a hard mask layer above the layer of dielectric material, and forming an opening in the hard mask layer. The method further comprises forming a sidewall spacer in the opening in the hard mask layer that defines a reduced opening, forming an opening in the layer of dielectric material below the reduced opening, and forming a conductive interconnection in the opening in the dielectric layer.

Method of defining small openings in dielectric layers

A method for forming ultra shallow junctions in a semiconductor wafer uses disposable spacers and a silicon cap layer to achieve ultra-low low silicon consumption during a salicide formation process. A refractory metal layer, such as a cobalt layer, is deposited over the gate and source/drain junctions of a semiconductor device. Silicon nitride disposable spacers are formed over the metal layer in the region of the sidewall spacers previously formed on the sidewalls of the gate. A silicon cap layer is deposited over the metal layer and the disposable spacers. Rapid thermal annealing is performed to form the high-ohmic phase of the salicide, with the disposable spacers preventing interaction and between the cobalt and the silicon in the area between the gate and the source/drain junctions along the sidewall spacers. The silicon cap layer provides a source of silicon for consumption during the first phase of salicide formation, reducing the amount of silicon of the source/drain junctions that is consumed.

Method of forming junction-leakage free metal salicide in a semiconductor wafer with ultra-low silicon consumption

A semiconductor device includes a first dielectric layer, a plurality of conductive interconnections formed in the first dielectric layer, a patterned passivation layer formed above the conductive interconnections, and a second dielectric layer formed above and in contact with the passivation layer and the first dielectric layer. A method for forming a semiconductor device includes providing a base layer, forming a first dielectric layer over the base layer, forming a plurality of conductive interconnections in the first dielectric layer, forming a patterned passivation layer above the conductive interconnections, and forming a second dielectric layer above and in contact with the passivation layer and the first dielectric layer.

Semiconductor device with partial passivation layer

The present invention is directed to a method of making a semiconductor device. In one illustrative embodiment, the method comprises forming a first layer comprised of polysilicon, forming a second layer comprised of a refractory metal above the layer of polysilicon and converting at least a portion of the second layer to a first metal silicide. The method further comprises forming an anti-reflective coating layer above the layer of refractory metal or the first metal silicide layer, and patterning the first metal silicide layer and the layer of polysilicon to define a gate stack comprised of a first metal silicide region and a layer of polysilicon, forming a plurality of source/drain regions in the substrate, forming a third layer comprised of a refractory metal above at least the gate stack and the source/drain regions, and converting at least a portion of the third layer to a second metal silicide region.

Method of forming a semiconductor device with metal silicide regions

A method of forming minimal gaps or spaces in conductive lines pattern for increasing the density of integrated circuits by first forming an opening in an insulating layer overlying the conductive line by conventional optical lithography, followed by forming sidewalls in the opening to create a reduced opening, and using the sidewalls as a mask to remove, preferably by etching, a portion of the conductive line pattern substantially equal in size to the reduced opening.

Forming minimal size spaces in integrated circuit conductive lines

A method for fabricating a field effect transistor (FET) in and on a semiconductor substrate with local interconnects to permit the formation of minimal insulating space between polysilicon gate and the local interconnects by fabricating the source and drain of the FET and the local interconnects prior to forming the gate of the FET. A portion of an insulating layer between the source and drain is removed prior to forming the gate. Preferably, an etch stop layer on the semiconductor substrate underlying the insulating layer is used in the method.

A method and the resulting device to permit the formation of minimal insulating space between polysilicon gates by forming an insulating layer over the polysilicon gates and protecting selected ones of the gates and the insulating layer with an etch barrier so that the opening for local interconnect metallization can be misaligned and the selected gates will be protected by its etch barrier and not be exposed to the opening. Further, local interconnect conductive material can pass over a gate or unrelated resistor without shorting the gate/resistor.

Forming local interconnects in integrated circuits

A method of forming field isolation in a semiconductor substrate, such as shallow oxide trenches, for isolation of FET transistors, including complementary FETs such as CMOS, with selected sections of said trenches extending above the substrate and being coplanar with the upper surface of subsequently formed polysilicon gates. An etch protective layer is used during the formation and the filling of the trench openings so that the top of the trenches are coplanar with upper surface of the etch protective layer. Selected sections of the trenches are masked and protected prior to planarization of the non-masked trenches to the bottom edge of the etch protective layer. After deposition and planarization of the poly, the upper surface of a deposited polysilicon layer for forming polysilicon gates of FET transistors is coplanar and self-aligned with the upwardly extending selected sections of the field isolation trenches.

Method for self-aligning polysilicon gates with field isolation and the

A method of forming minimal gaps or spaces in a polysilicon conductive lines pattern for increasing the density of integrated circuits by converting an area of the size of the desired gap or space in the polysilicon to silicon oxide, followed by removing the silicon oxide. The preferred method is to selectively ion implant oxygen into the polysilicon and annealing to convert the oxygen implanted polysilicon to silicon oxide. As an alternative method, an opening in an insulating layer overlying the conductive line is first formed by conventional optical lithography, followed by forming sidewalls in the opening to create a reduced opening and using the sidewalls as a mask to blanket implant oxygen through the reduced opening and into the exposed polysilicon conductive line. After annealing, the implanted polysilicon converted to silicon oxide and removed to form a gap or space in the polysilicon conductive line pattern substantially equal in size to the reduced opening. Instead of blanket implanting with oxygen, thermal oxidation can be used to convert the exposed polysilicon to silicon oxide.

A static random access memory (SRAM) cell having increased cell capacitance at the storage nodes utilizes a capacitive structure. The capacitive structure includes a dielectric material between polysilicon conductive lines and tungsten local interconnects. The polysilicon plates are each connected to drains of lateral transistors associated with the SRAM cell. A dielectric material such as silicon dioxide may be deposited between the local interconnect and polysilicon conductive lines. The capacitor structures are provided between first and second N-channel pull down transistors associated with the SRAM cell.

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Saratoga, CA, United States of America

Nicholas John Kepler