Kennametal Inc.

Nicholas J Paros

Stephen Michael George

Luke A Weber

Don C Rowlett

Brandon J Kenno

Glenn W Sheffler

Chad Swope

Paul A Bookhamer

Donald E Keller

Robbie D Bloom

An assembly which includes a first member with torque transmission elements, and a coupler which connects together, in a rotatably driving relationship, the first member and a second member. The coupler includes an intermediate section disposed between an axial forward end and an axial rearward end of the coupler, a forward section extending between the intermediate section and the axial forward end, and a rearward section extending between the intermediate section and the axial rearward end. The intermediate section includes torque transmission elements for engaging with the torque transmission elements of the first member, to facilitate transmission of torque from the first member to the coupler. The torque transmission elements of the coupler are automatically brought into a torque-transmitting relationship with the torque transmission elements of the first member when the coupler is engaged with the first member. Other variants and embodiments are broadly contemplated herein.

Spline drive drill steel couplers

A cutting tool rotatable about a central longitudinal axis of the cutting tool and configured for impingement upon a substrate includes an elongate cutting tool body having a head and a shank axially rearward of the head. The head includes a cutting member at an axial forward end thereof, a bolster portion axially rearward of the cutting member and a base portion at an axial rearward end of the head. In addition, the bolster portion includes a convex shape section and a generally cylindrical section contiguous with and axially rearward of the convex shape section.

Rotatable cutting tool

A rotatable cutting tool () includes a cutting tool body () having an axial forward end () and an axial rearward end (). A bolster () at least partially received in a head portion () and includes a convex-shaped head portion () with a socket (), a collar portion () and a tapered shank portion (). The socket () is formed with a substantially planar side wall (), a bottom wall (), and a radius blend (). A hard tip or cutting insert () is at least partially received in the socket () of the bolster () and includes a convex-shaped conical head portion (), a collar portion () and an axially-rearward portion () that generally conforms to the geometry of the socket () of the bolster (). Between about sixty percent (60%) and about ninety percent (90%) of the cutting insert () is received in the socket () of the bolster (), thereby reducing forces and stresses transmitted to the cutting tool () during a machining operation.

Rotatable cutting tool with cutting insert and bolster

Cutting insert and bolster

A rotary drill bit for engaging an earth strata material includes an elongate drill bit body having an axial forward end and an axial rearward end, and a cutting insert attached to the axial forward end of the elongate drill bit body. The cutting insert has an elongate insert body rotatable about a central axis and includes a pair of symmetrical halves symmetrical about the central axis, each symmetrical half including a leading face, a top surface having a relief surface, a T-land surface extending between the leading face and the relief surface and a cutting edge formed at the intersection of the T-land surface and the relief surface. The cutting edge can have a negative axial rake angle. The relief surface can include a primary relief surface and a secondary relief surface.

Rotary drill bit with cutting insert having edge preparation

A cutting tool mounting assembly adapted for receiving a cutting tool includes a base having a bottom portion and a front portion that defines a receptacle having an inner wall and a bushing configured for receipt in the receptacle of the base. The bushing includes: a forward face defining an aperture for receiving the cutting tool; a shoulder generally opposite the forward face, the shoulder configured for cooperating with the front portion of the base; and a shank portion extending rearward from the shoulder, the shank portion having an outer surface configured for cooperating with the inner wall of the receptacle. A first elastomeric layer is positioned between the shoulder of the bushing and the front portion of the base and a second elastomeric layer is positioned between the outer surface of the shank portion and the inner wall of the receptacle.

Cutting tool mounting assembly with elastomeric coated bushing

A cutting tool mounting assembly adapted for attachment to a surface of a rotatable driving member of a cutting tool machine, includes: a tool holder having a key shank; a base attached to the surface of the rotatable driving member, the base having a mounting groove for receiving the key shank of the tool holder; a resilient retention structure configured to interact with the base and the tool holder to facilitate a friction fit between the tool holder and the base; and wherein tool holder includes a retention post configured for cooperating with the base for connecting the tool holder to the base. Also included is a dampening element configured between the tool holder and the base for reducing vibration therebetween.

Cutting tool mounting assembly

A two-prong rotary drill bit for engaging an earth strata material includes a drill bit body having an axis of rotation, the drill bit body having a head portion at an axial forward end and a shank portion at an axial rearward end, the head portion having two mounting arms offset from the axis of rotation of the drill bit body. The two-prong rotary drill bit also includes a cutting insert attached to each mounting arm at the axial forward end of the drill bit body. Each cutting insert includes a leading face facing in the direction of rotation, a top surface having a relief surface, a T-land surface extending between the leading face and the relief surface of the top surface and a cutting edge formed at the intersection of the T-land surface and the relief surface of the top surface.

Two prong rotary drill bit with cutting insert having edge preparation

A flat cutter bit for engaging an earth strata material includes a non-rotatable shank portion, a head portion integrally formed with the non-rotatable shank portion and including a tip region distal from the non-rotatable shank portion, and a cutting insert mounted at the tip region of the head portion. The cutting insert includes a body having an angled leading face, a top surface having a relief surface, a T-land surface extending between the angled leading face and the relief surface of the top surface and a cutting edge formed at the intersection of the T-land surface and the relief surface of the top surface.

Flat cutter bit with cutting insert having edge preparation

A rotary drill bit for engaging an earth strata material includes a cutting insert attached to an axial forward end of an elongate drill bit body. The cutting insert includes an elongate insert body rotatable about a central axis with a pair of symmetrical halves symmetrical about the central axis, each symmetrical half comprising: a leading face; a top surface having a primary relief surface; a web thinning gash extending between the leading face and the primary relief surface, the web thinning gash having a debris evacuation portion centrally disposed adjacent the central axis and a distal transition portion disposed adjacent the debris evacuation portion; a first leading cutting edge at the intersection of the leading face and the primary relief surface; and a second leading cutting edge at the intersection of the web thinning gash and the primary relief surface of the top surface.

Rotary drill bit with cutting insert for engaging earth strata

A cutting tool mounting assembly adapted for attachment to a surface of a rotatable driving member of a cutting tool machine. The cutting tool mounting assembly includes a tool holder having a key shank, a base attached to the surface of the rotatable driving member with the base having a mounting groove for receiving the key shank of the tool holder, and a resilient retention structure configured to interact with the base and the tool holder to facilitate a friction fit between the tool holder and the base.

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Johnstown, PA, United States of America

Nicholas J Paros