Hypertherm, Inc.

Enfield Engine Company, LLC

Other

Commonwealth Scientific and Industrial Research Organisation

Diffusion Science, Inc.

Nicholas A Sanders

Richard W Couch, Jr

E Michael Shipulski

Lifeng Luo

Peter J Twarog

Zhipeng Lu

John Sobr

Yu Zhang

Michael Hoffa

Ryan Thomas Kiley Sanders

Robert C Dean, Jr

Charles Marcou Hackett

Yong Yang

Jonathan Philip Mather

Kenneth J Woods

William J Connally

Staffan C Stenfelt

Jay Jason

Stephen M Liebold

Clifford Glenn Darrow

Horia A Dinulescu

Subramania Ramakrishnan

Ashley Grant Doolette

Maciej Wlodzimierz Rogozinski

Carey Chen

Richard W Couch

Jon W Lindsay

Zheng Duan

David Jonathan Cook

Soumya Mitra

Harshawardhan Jogdand

Ross Angus Smith

Edward M Shipulski

Daniel W Sanders

Adam Chevalier

Patrik Backander

Mike Hoffa

Isaac Gratziani

Jay L Jason

Michael E Shipulski

Charles M Hackett

The invention features a replaceable cartridge for a plasma arc torch. The cartridge includes a cartridge body having a first section and a second section. The first and second sections are joined at an interface to form a substantially hollow chamber. The interface provides a coupling force that secures the first and second sections together. The cartridge also includes an arc constricting member located in the second section; an electrode included within the substantially hollow chamber; and a contact start spring element affixed to the electrode. The spring element imparts a separating force that biases the electrode toward at least one of the first section or the second section of the body. The separating force has a magnitude that is less than a magnitude of the coupling force.

Consumable cartridge for a plasma arc cutting system

Systems and methods are described for a reciprocating mechanism. The system includes at least one axially translating y-axis component configured to reciprocate substantially along a y-axis with a reciprocating motion of a piston assembly relative to a base. The system also includes at least one x-axis component slidingly coupled via at least one bearing assembly to and translating with the at least one y-axis component along the y-axis. The at least one x-axis component is configured to reciprocate substantially perpendicularly to the y-axis relative to the at least one y-axis component, and includes an orbital output component and an orbital linking component disposed substantially concentric with the orbital output component. The system also includes a stationary output component rotatably attached to the base in a direction that is substantially perpendicular to both the x-axis and y-axis, and a stationary linking component rotatably attached to the base in a direction that is substantially concentric with the stationary output component.

Systems and methods for a tangent drive high pressure pump

A torch head for a liquid-cooled plasma arc torch is provided. The torch head includes a torch body and a torch insulator, coupled to the torch body, having a substantially non-conductive insulator body. The torch insulator includes (i) a first liquid coolant channel, disposed within the insulator body, configured to conduct a fluid flow from the torch head into a consumable cartridge along a first preexisting flow path, (ii) a first liquid return channel, disposed within the insulator body, configured to return at least a portion of the fluid flow from the cartridge to the torch head along the first preexisting flow path, and (iii) a gas channel, disposed within the insulator body, configured to conduct a first gas flow from the torch head to the cartridge along a second preexisting flow path. The first and second preexisting flow paths are fluidly isolated from each other.

Cartridge for a liquid-cooled plasma arc torch

A frame for a replaceable, unitary consumables cartridge configured for installation into a plasma arc torch. The frame includes a hollow body adapted to receive a translatable contact start electrode. The body has an internal surface and an external surface and includes: a substantially cylindrical metallic core; an electrically insulative overmolded plastic casing at least substantially surrounding a circumference of a distal end of the substantially cylindrical metallic core; and a set of flow passages fluidly connecting the external surface of the hollow body and the internal surface of the hollow body, the flow passages offset to impart a swirling fluid flow pattern to a plasma gases passing therethrough.

In some aspects, reciprocating engines can include a first reciprocating mechanism that includes an axially translating y-axis component configured to reciprocate substantially along a y-axis with a reciprocating motion of a piston assembly relative to a base to which the y-axis component is slidingly attached. The first reciprocating mechanism can include an x-axis component slidingly coupled to and translating with the y-axis component along the y-axis, the x-axis component being: i) configured to reciprocate substantially perpendicularly to the y-axis relative to the y-axis component, ii) comprising an orbital output component, and iii) comprising an orbital linking component disposed substantially concentric with the orbital output component. The first reciprocating mechanism can include a stationary output component and a stationary linking component that are substantially concentric and disposed in a direction that is substantially perpendicular to the x-y plane.

Power delivery devices for reciprocating engines, pumps, and compressors, and related systems and methods

In some aspects, reciprocating engines can include a drive mechanism for generating a rotational motion output from reciprocating piston assembly, where the drive mechanism includes an axially translating y-axis component to reciprocate along a y-axis with the piston assembly; an x-axis component: i) configured to reciprocate substantially perpendicularly to the y-axis, ii) having an internal ring gear, and iii) having an orbital engagement component substantially concentric with the internal ring gear; an output shaft assembly having an output pinion gear engaging tangentially with the internal ring gear; and a stationary engagement component substantially concentric with the output shaft assembly, the stationary engagement component interfacing with the orbital engagement component, the interfacing between the stationary engagement component and the orbital engagement component applying a force to the x-axis component to maintain contact between the internal ring gear and the output pinion gear.

Power delivery devices for reciprocating engines and related systems and methods

A connector component () is provided for assembly into a material processing torch head. The connector component () comprises a generally cylindrical body () that includes a proximal end () and a distal end () defining a longitudinal axis. At least two thread regions () are disposed at a radial location on a surface of the body near the proximal end. Each thread region includes at least one thread () disposed on the surface of the body. In addition, at least two non-thread regions () are oriented longitudinally at a radial location on the surface of the body ().

Thread connection for a torch system

A liquid-cooled consumable cartridge for a plasma arc torch is provided. The cartridge includes (i) an electrode, (ii) a swirl ring with a first outer retaining feature and a second outer retaining feature on an exterior surface, where the electrode is secured to the swirl ring, and (iii) a nozzle with an inner retaining feature on an interior surface, where the inner retaining feature of the nozzle is mated with the first outer retaining feature of the swirl ring. The cartridge also includes a cartridge frame with an inner retaining feature on an interior surface and an outer retaining feature on an exterior surface. The inner retaining feature of the cartridge frame is mated with the second outer retaining feature of the swirl ring. The cartridge further includes a shield with an inner retaining feature on an interior surface mated with the outer retaining feature of the cartridge frame.

A consumable cartridge for a liquid-cooled plasma arc torch is provided. The consumable cartridge comprises a cartridge frame including a proximal end having an end surface, a distal end and a body having a central longitudinal axis extending therethrough. The cartridge configured to form a radio-frequency identification (RFID) interface with a torch head. The consumable cartridge also comprises an arc emitter and an arc constrictor affixed to the cartridge frame at the distal end and an RFID mounting feature formed on or in the cartridge frame adjacent to the end face. The RFID mounting feature is non-concentric with the central longitudinal axis of the body. The consumable cartridge further comprises an RFID tag disposed in or on the RFID mounting feature for transmitting information about the cartridge to a reader device in the torch head when the cartridge is connected to the torch head.

The invention features a frame for a plasma arc torch cartridge. The frame includes a thermally conductive frame body having a longitudinal axis, a first end configured to connect to a first consumable component, and a second end configured to mate with a second consumable component. The frame body surrounds at least a portion of the second consumable component. The frame also includes a set of flow passages formed within the frame body. The set of flow passages fluidly connects an internal surface of the frame body and an external surface of the frame body. The set of flow holes is configured to impart a fluid flow pattern about the second consumable component.

A consumable cartridge frame for a liquid-cooled plasma arc torch is provided. The consumable cartridge frame includes an insulator body configured to be disposed between a torch head and a cartridge tip. The consumable cartridge also includes a first cooling channel, disposed in the body, configured to conduct a first fluid flow received from the torch head to contact a component of the cartridge tip connected to the cartridge frame. The consumable cartridge further includes a first return channel, disposed in the body, configured to conduct at least a portion of the first fluid flow from the component to the torch head. The first cooling channel and the first return channel are non-concentric in relation to a central longitudinal axis of the body.

Growing community of inventors

Enfield, NH, United States of America

Nicholas A Sanders