Columbia Insurance Company

Shaw Industries Group, Inc.

Neil Vaughan

Mark Honeycutt

James Jarrett

Shannon Crump Cochran

Kim K Amos

A tufted article having a backing material and a plurality of tufts. The plurality of tufts can include cut tufts having first and second tuft portions projecting from a face surface of the backing material. The first and second tuft portions of each cut tuft have respective pile heights relative to the backing material. Each cut tuft also has a backstitch that joins the first and second tuft portions and extends across a portion of a back surface of the backing material. The plurality of tufts includes a plurality of asymmetric cut tufts that have first and second tuft portions with unequal pile heights. Systems and methods for making tufted articles having asymmetric cut tufts are also disclosed.

Patterned tufted articles, and systems and methods for making same

The invention relates to a control system for a tufting machine configured for forming tufted carpet. The tufting machine can have a system controller in communication with the tufting machine and with a plurality of yarn feed controllers for controlling operation of yarn feed motors that are configured to supply yarn from a source of yarn to the tufting machine. The system controller is programmable to enable input of a plurality of predetermined yarn feed profiles for selected stitches of a programmed pattern to be tufted such that, although at least two of the predetermined yarn feed profiles can be different, substantially the same feed length of yarn is used from each of the plurality of yarns.

Methods and devices for controlling a tufting machine for forming tufted carpet

A carpet and method for producing same that comprises an enhanced seam suitable for separation of an installation portion of the carpet and sacrificial edge portions of the produced carpet.

Methods and devices for controlling a tufting machine for forming carpet with enhanced seams

A tufting machine for forming tufted carpet having means for inserting loops of at least two different yarns into a backing material moving through the tufting machine and means for controlling the deviation of the ratio of different yarns projecting from a top surface of the backing material. It is contemplated that the tufting machine can be used to maintain the color of the tufted carpet at a desired color during the operation of the tufting machine.

Methods and devices for controlling the tension of yarn in a tufting machine

A portable creel for organizing yarn packages and directing yarn to a tufting machine. A portable creel provides flexibility for carpet manufactures in that operators can pre-load portable creels with yarn packages for future runs and move them into position when needed. In one aspect, the portable creel comprises an outer frame and a movable inner frame. The inner frame is configured to hold a plurality of yarn packages and the outer frame comprises a plurality of tubes configured to direct the yarn from the yarn packages to a header. The header, in turn, directs the yarn from the portable creel to specific portions of a tufting machine.

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Rydal, GA, United States of America

Neil Vaughan