Reliance Controls Corporation

Reliance Conrtols Corporation

Neil A Czarnecki

Jeffrey D Flegel

Benjamin F Flegel

David D Flegel

Michael O Flegel

Francis W Camps

Ray Wojtak

Joseph M Kampschroer

Kurt Von Eckroth

Chris Flegel

Curtis N Kell

A power inlet box has as housing with sidewalls and a bottom wall that define an interior. A socket is secured to the housing, to enable power from a power source to be provided to the power inlet box. Circuit breakers are secured to the bottom wall for providing overload protection in the power inlet box. Each circuit breaker includes a reset button located below the bottom wall within a recess defined by the housing.

Power inlet box with circuit protection

The present inventors have recognized that locating cable adapters which may be required in electrical systems, such as between power generators and electrical inlets, may be greatly aided by applying visually striking distinguishing indicators, such as colors, molded-in patterns or shaped identifiers, shaped protrusions, and the like, at ends of each cable adapter which distinguishing indicators correspond to electrical/mechanical standards or connections of various types. This, in turn, may allow for rapid deployment of such cable adapters in the system, including from a kit.

Adapter system for connecting electrical sources to loads

A load management module for disconnecting continuous loads for a predetermined amount of time when an excessive load is experienced to permit critical intermittent loads to remain energized. The load management module has a first group of relays and a second group of relays each connected to various intermittent loads (e.g., lighting branch circuits) and each controlled by a timer. The load management module activates the relays when a maximum power output of a secondary power source is exceeded. An automatic transfer switch capable of operating with larger disconnect/breaker sizes (e.g., 200 amps) for larger emergency backup systems. The automatic transfer switch comprises a plate operably connected to a drive system and a pair of breakers.

Load management and switching devices and methods

A power conversion system for use with an alternate energy source includes a first inverter, a battery, and a second inverter, each of which receives power from the alternate energy source. The output of the first inverter and the grid are each connected to at least one electrical load via a load center. The battery is charged via a charger connected to the alternate energy source. This stored energy powers a selected portion of the electrical loads during a failure of the utility grid. The second inverter is connected between the battery and a transfer switch. During normal grid operation, the second inverter is disabled and the transfer switch connects the load center to the selected electrical loads. During a failure of the utility grid, the first inverter is disabled, the second inverter is enabled, and the transfer switch connects the second inverter to the selected electrical loads.

Off grid backup inverter automatic transfer switch

An automatic transfer switch configured for connection to a non-traditional, full-time or intermittent power source, such as a wind turbine or solar panel, selectively connects the non-traditional power source as a primary power source and a utility-derived power source as a secondary power source. The intermittent power source includes an energy storage device, such as a bank of DC batteries, to supplement power delivery during periods of low energy production. The power is provided to an AC load via a DC-to-AC inverter. The transfer switch includes an input to monitor the voltage level on the energy storage device and will switch from the primary power source to the utility power source when the voltage level on the energy storage device drops below a preset level. Thus, a loading condition that exceeds the rating of the inverter will not fault the inverter or limit the power available to the loads.

Transfer switch for automatically switching between alternative energy source and utility grid

A switch coupling assembly is configured for coupling switch handles to provide simultaneous actuation and deactivation of an electrical device. The switch handles are arranged in a side by side configuration and have passages are aligned. A coupling rod is inserted through the passages in the handles. A spacer is positioned between the switch handles and receives the coupling rod therethrough. An outside surface of the coupling rod is threaded to interact with either or both of the inner surface of the spacer or the inner surface of the handles in order to prevent inadvertent axial motion of the rod relative to the spacer or the switch handles.

Threaded rod-and-spacer switch handle tie

A power inlet box suitable for outdoor or external use is configured in such a manner so as to prevent moisture from entering the power inlet enclosure. A hinged lid assembly is installable directly on the top face of a flanged power inlet enclosure to provide a face seal therewith. The hinged lid assembly has a cover and a base that form a tongue-and-groove seal, thus providing a first line of defense from moisture or other contaminants entering the inlet. As a second line of defense, a tapered stopper is provided on the inside of the cover to provide a stopper seal. A lateral seal is provided at the hinge point of the hinged lid assembly to prevent moisture from entering the hinge area where a tongue-and-groove seal is not present.

Gasketless flip lid for a flanged power inlet receptacle

A circuit tester for testing operation of an electrical receptacle includes a speaker that generates an audible signal when a voltage is present at the electrical receptacle. A cap on the end of the circuit tester includes openings on the side through which the audible signal may pass. The cap may be rotated on/off the housing such that the openings on the side of the cap move along the side of the circuit tester and become partly or fully obstructed by the side of the circuit tester, thereby varying the volume of the audible signal.

Circuit tester with variable volume audible voltage indication

An electrical connector system is configured for extinguishing a DC arc without the need for externally-driven forces by utilizing the mechanical action of a contact being removed from a pressurized cavity and releasing a flow of air to extinguish the arc. A female connector is disposed within an air-tight cavity. The male connector is removably inserted into the air-tight cavity, sealing the cavity, and providing an electrical connection. When the male connector separates from the female connector, a DC arc is created. However, the male connector continues to restrict air flow into or out of the cavity. The temperature rise within the cavity causes a pressure build-up and the eventual removal of the male connector from the cavity forcefully releases a blast of pressurized air through a constricted opening and extinguishes the arc.

Electrical connector using air heated by an electrical arc during disengagement of contacts to extinguish the electrical arc

A switch assembly and method of switching a load between a first power source and a second power source that maintains a desired sequencing of the making and breaking of both the neutral and power connections in response to a single user input. The switch assembly includes an actuator that is movable between a first position and a second position and a first movable element and a second movable element that are operably coupled to one another and the actuator. A positive switch contact arrangement is coupled with the first movable element and a neutral switch contact arrangement is coupled with the second movable element. The positive switch contact arrangement and the neutral switch contact arrangement comprise geometrically different constructions so that moving the actuator between the first position and the second position avoids an open neutral condition.

Switch assembly with sequentially actuated power and neutral switching

An electrical connection device has a first end and a second end configured to be electrically coupled to a first conductor and a second conductor. A pair of conductive elements are arranged between the first end and the second end and configured for engagement with the first and second conductors. The conductive elements include a respective flat segment and a bent segment. The bent segments define an opening in which one of the first and second conductors are configured to be received. The bent segments include a number of corners configured to engage opposing sides of the one of the first and second conductors at a number of discrete points along at least a portion of the length of the at least one first and second conductors.

High current female electrical contact assembly

A semiautomatic switching device is configured to selectively connect one of two power sources to a load. Each of the power sources is a split-phase power source including a first hot lead, a second hot lead, and a neutral lead. When the second split-phase power source is generating power, the voltage between the first or second hot lead and the neutral lead closes a corresponding first or second contact. The first and second contacts are connected in series between the first hot lead, the second hot lead and a third switch. The voltage potential present between the first hot lead and the second hot lead closes a third and fourth contact. The third contact is connected in series between the first hot lead and the load and the fourth contact is connected in series between the second hot lead and the load. The switching device protects against open neutral conditions.

Semiautomatic transfer switch with open neutral protection

A power transfer device for connecting an electrical load to a power supply is disclosed. The power transfer device monitors the operating status of the power supply. Upon loss of power at the power supply, the power transfer device opens a switch between the power supply and the electrical load. When power is restored, the power transfer device executes a delay time module. After the delay time module has timed out, the power transfer device closes the switch to reconnect the power supply and the electrical load. Power transfer devices may be supplied to each of multiple loads connected to a power supply. By setting the time delay period of each power transfer device to a different duration, the electrical transients resulting from reconnecting all of the electrical loads to the power supply are reduced.

System and method to reduce electrical transients

A switching device is configured to connect a split-phase power source to a load. The split-phase power source includes a first hot lead, a second hot lead, and a neutral lead. When the split-phase power source is generating power, the voltage between the first hot lead and the neutral lead closes a first contact and the voltage between the second hot lead and the neutral lead closes a second contact. The contacts are connected in series between the first hot lead, the second hot lead and a third switch. The voltage potential present between the first hot lead and the second hot lead closes a third and fourth contact. The third contact is connected in series between the first hot lead and the load and the fourth contact is connected in series between the second hot lead and the load. The switching device protects against open neutral conditions.

Open neutral protection

A power transfer device adapted for interconnection with the electrical system of a building includes a cabinet, a set of switches mounted to the cabinet, and wires adapted to connect the switches to an electrical distribution panel associated with a building electrical system. The power transfer device includes a first compartment and a second compartment partitioned from one another by a removable intermediate wall that slidably engages a base that defines a back wall of the cabinet. The switches are secured to a base of the cabinet and a first panel closes the first compartment and cooperates with the set of switches such that the switches are operable through the first panel and discrete switches can be removed from the cabinet when the first panel is the removed from cabinet without interfering with an orientation of other switches relative to the cabinet.

Growing community of inventors

Mt. Pleasant, WI, United States of America

Neil A Czarnecki