Volvo Car Corporation

Nathan Nuzzo

Erik Hjerpe

The present disclosure relates to manufacturing an inflatable structure. There is determined one or more contours of at least a portion of an inflatable structure to be manufactured. There is further provided a drop stitch fabric having a first layer and a second layer tethered by drop stitches. Moreover, there is provided along at least a portion of the drop stitch fabric one or more fixation lines comprising coupling means fixating the first layer to the second layer, the one or more fixation lines corresponding to the one or more contours. Furthermore, the drop stitch fabric is coated, wherein one or more coating layers cover at least the one or more fixation lines. The disclosure also relates to an inflatable structure manufactured according to the foregoing, and a control system for controlling said manufacturing.

Manufacturing of an inflatable structure

The present disclosure relates to an inflatable structure transformable between a deflated state and an inflated state. The inflatable structure comprises a drop stitch fabric having a first layer and a second layer tethered by drop stitches. The inflatable structure is provided with one or more folding lines defining the inflatable structure into two or more interconnected chambers, the one or more folding lines comprising coupling means coupling the first layer to the second layer. Dimensions of the one or more folding lines and/or coupling means are adapted to enable the inflatable structure to in both the deflated state and the inflated state be foldable along the one or more folding lines. The disclosure also relates to a method for manufacturing a foldable inflatable structure in accordance with the foregoing.

Foldable inflatable structure

The present disclosure relates to an inflatable structure transformable between a deflated state and an inflated state. The inflatable structure comprises a drop stitch fabric having a first layer and a second layer tethered by drop stitches. The inflatable structure is provided with, along at least a portion of an edge of the drop stitch fabric, an edge fixation line and an at least first inner fixation line at an at least first margin from the edge, the edge fixation line and the at least first inner fixation line comprising coupling means fixating the first layer to the second layer. The inflatable structure is further provided with, between the edge fixation line and the at least first inner fixation line, a non-inflatable connectable element e.g. adapted to be connectable with a detachably attachable counterpart element.

Inflatable structure

The present disclosure relates to an inflatable structure transformable between a deflated state and an inflated state, the inflatable structure comprising a drop stitch fabric having a first layer and a second layer tethered by drop stitches. At least one layer of the first and second layers comprises a ridge formed by a folded portion of the one layer, secured by a fixation line. The disclosure also relates to a manufacturing method of an inflatable structure in accordance with the foregoing, and an inflatable seat comprising such an inflatable structure.

The present disclosure relates to a method performed by an alignment system for aligning tethers of a drop stitch fabric prior to feeding the drop stitch fabric to a drop stitch fabric processing machine. The alignment system feeds a drop stitch fabric having a first layer and a second layer tethered by drop stitch tethers, wherein the first layer is moving with a first velocity and the second layer is moving with a second velocity. The disclosure also relates to an alignment system in accordance with to the foregoing.

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Stockholm, Sweden

Nathan Nuzzo