Gm Global Technolgoy Operations, Inc.

Nathan Edward Trusty

Mark Robert Feaviour

Jessica Grace Reinkingh

Anca Faur-Ghenciu

Paul Joseph Andersen

Phillip Shady

Sailesh Mullapudi

A method of reducing the amount of carbon monoxide in process fuel gas in a feed stream for a fuel cell. The method includes introducing a hydrocarbon feed stream into a primary reactor and reacting the hydrocarbon feed stream in effective contact with a reforming catalyst forming primary reactor products containing hydrogen, carbon monoxide, carbon dioxide, and methane; placing a high activity water gas shift catalyst system into a water gas shift converter, introducing the primary reactor products into the water gas shift converter in effective contact with the high activity water gas shift catalyst system, and reacting the carbon monoxide and water to form carbon dioxide and hydrogen using a water gas shift reaction forming the feed stream for the fuel cell; and introducing the feed stream into the fuel cell. The high water gas shift catalyst system includes a noble metal, a support comprising a mixed metal oxide of cerium oxide and at least one of zirconium oxide or lanthanum oxide. A promoter of yttrium, an alkali metal, or alkaline earth metal can be included. A support dopant can also be included.

High activity water gas shift catalysts based on platinum group metals and cerium-containing oxides

A method of reducing an amount of carbon monoxide in process fuel gas in a water gas shift converter with no methane formation. The method includes placing a high activity water gas shift catalyst system into a water gas shift converter; and passing the process fuel gas through the water gas shift converter in effective contact with the high activity water gas shift catalyst system and converting a portion of the carbon monoxide in the process fuel gas into carbon dioxide and hydrogen by a water gas shift reaction with no methane formation at a temperature in a range of about 200&#xb0; C. to about 425&#xb0; C. The high activity water gas shift catalyst system can include a noble metal; a support consisting essentially of cerium oxide, or a mixed metal oxide of cerium oxide-zirconium oxide or cerium oxide-lanthanum oxide wherein cerium oxide is present in an amount ranging from about 80% to about 20% by weight of total metal oxide and wherein zirconium oxide or lanthanum oxide is present in an amount ranging from about 20% to about 80% by weight of total metal oxide; an anti-methanation agent comprising at least one compound selected from copper compounds, manganese compounds, iron compounds, or combinations thereof; and optionally a promoter comprising at least one metal selected from alkali metals and alkaline earth metals. Alternatively, the high activity water gas shift catalyst system can include a support consisting essentially of a mixed metal oxide of cerium oxide-copper oxide or zirconium oxide-copper oxide wherein cerium oxide or zirconium oxide is present in an amount ranging from about 80% to about 50% by weight of mixed metal oxide, and wherein copper oxide is present in an amount ranging from about 20% to about 50% by weight of mixed metal oxide; optionally a noble metal; and optionally a promoter comprising at least one metal selected from alkali metals and alkaline earth metals.

High activity water gas shift catalysts with no methane formation

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Philadelphia, PA, United States of America

Nathan Edward Trusty