Kobe Steel, Ltd.

Kabushiki Kaisha Kobe Seiko Sho

Kabushiki Kaisha Kobe Seiko Sho (kobe Steel, Ltd.)

Naoyuki Tashiro

Takayasu Fujiura

Seiji Zenke

Atsushi Yamamoto

Takehiko Wakazono

Kazuhisa Fukutani

Naoki Kikuchi

Katsumi Ogawa

Hodaka Miura

Kazuya Takamura

Kaduya Takamura

Hiroshi Ueda

Tatsuya Tanaka

Yoshiaki Matsubara

Tsutomu Nagaoka

Kazuyoshi Imuta

Hirofumi Kimura

Yoshio Ikegami

Toshiaki Akita

Tadashi Kouge

Kentaro Okuno

Syouji Yasuda

Shiro Kishi

Yasuhiro Sakurai

Provided are a device and a method capable of suitable cooling of a fiber bundle without hindering nozzle maintenance work or preparation work before the start of manufacturing. The provided device includes a nozzle which allows the fiber bundle impregnated with thermoplastic resin to pass therethrough while forming the fiber bundle into a tape shape, a cooling roller for cooling the fiber bundle, and a supporting device. The supporting device supports the cooling roller rotatably so as to allow the cooling roller to be moved between a cooling position at which an outer periphery surface of the cooling roller makes contact with the fiber bundle having passed through the nozzle and a retraction position away from the nozzle beyond the cooling portion.

Device and method for manufacturing fiber-reinforced thermoplastic resin tape

Provided are a process and an apparatus for producing a fiber-reinforced thermoplastic resin tape, the process and the apparatus being capable of preventing fiber cut from occurring at the start of production of the fiber-reinforced thermoplastic resin tape. The provided process includes a resin impregnation step of opening a fiber bundle and impregnating the fiber bundle with molten thermoplastic resin and a through-nozzle passing step of passing the fiber bundle having undergone the resin impregnation step through a slit formed in a nozzle. The through-nozzle passing step includes setting, at the start of production, a gap dimension of the slit to a dimension larger than a normal dimension and changing the gap dimension of the slit to the normal dimension when a predetermined condition is satisfied, after the production start.

Process and apparatus for producing fiber-reinforced thermoplastic resin tape

A method for connecting a tail end portion of a reinforcing fiber bundle of a preceding wound body to a front end portion of a reinforcing fiber bundle unwound from a new wound body by blowing pressurized air to both of the ends to unravel and entwine both of the reinforcing fiber bundles, wherein the method includes a preparation step for adjusting the amount of a sizing agent contained in the front end of the reinforcing fiber bundle unwound from the new wound body and the tail end of the preceding wound body to 4 wt % or less, and the reinforcing fiber bundles are connected after the preparation step.

Method for connecting reinforcing fiber bundles, method for producing long fiber reinforced thermoplastic resin pellet, and wound body

To provide continuous fiber-reinforced thermoplastic pellets having a good dispersion property of a reinforcing fiber bundle in injection molded articles and capable of achieving a satisfactory outward appearance of the injection molded articles and satisfying a mechanical strength of the injection molded articles by fully exerting the reinforcing effect, and a manufacturing method of the same. In continuous fiber-reinforced thermoplastic resin pellets manufactured by letting a long reinforcing fiber bundle be impregnated with molten thermoplastic resin and pultruding the resin-impregnated reinforcing fiber bundle with twisting, followed by the cutting of a rod-shaped composition formed of the twisted resin-impregnated reinforcing fiber bundle into pellets, a volume filling ratio V, which is a proportion of a cross section area of the reinforcing fiber bundle in a cross section area of a pellet cross section in a direction perpendicular to a pellet longitudinal direction, is in a range of 70% to 20%, and a twisting pitch P given by P=L/d (where L is a traveling length of a twist in a rod-shaped composition longitudinal direction per rotation of the rod-shaped composition, and d is a diameter of a circle comparable to an area of a rod-shaped composition cross section) is in a range of 2.5 to 36 (m/rev&#xb7;m).

Continuous fiber-reinforced thermoplastic resin pellets and manufacturing method of the same

A long fiber reinforced plastic strand production device is provided with: a rotary type haul-off machine which forms a long fiber reinforced plastic strand by drawing out a reinforcing fiber bundle which has been impregnated with a plastic from an impregnation head while rotating the reinforcing fiber bundle around the axis thereof to apply twists in the reinforcing fiber bundle, and draws in the formed long fiber reinforced plastic strand; and a rotary type winding-up machine which introduces the long fiber reinforced plastic strand drawn from the rotary type haul-off machine to a winding bobbin while rotating the long fiber reinforced plastic strand around the axis of the strand in the same direction as the rotation direction of the reinforcing fiber bundle rotated by the rotary type haul-off machine, and winds the rotated long fiber reinforced plastic strand around the winding bobbin. The rotary type winding-up machine is constituted to be capable of rotating the long fiber reinforced plastic strand at a number of rotation smaller than the number of rotation of the reinforcing fiber bundle by the rotary type haul-off machine.

Production method and production device of long fiber reinforced plastic strand

In a method of manufacturing a fiber-reinforced strand, the fiber-reinforced strand is so manufactured that the cross-section thereof becomes as circular as possible. Particularly a method of causing a reinforced fiber bundleto pass through a resin bath meansand, thereafter, twisting the reinforced fiber bundle. The resin bath meansincludes an impregnation regionwhere the reinforced fiber bundleis impregnated with a thermoplastic resinand a twisting regionwhere the reinforced fiber bundleafter the resin impregnation can be twisted, and the reinforced fiber bundleafter the resin impregnation is twisted in such a manner that a twist pitch P imparted to the reinforced fiber bundleafter the resin impregnation within a length L in the twisting regionsatisfies L/3&#x2267;P&#x2267;3.15/90&#xd7;(dtex).

Fiber-reinforced strand and method of manufacturing a fiber-reinforced strand

An apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet includes a roving package constituted by a cylindrical package of a reinforcing fiber bundle, a reinforcing fiber bundle delivery device, an impregnation die, a withdrawing device disposed on a downstream side of the impregnation die, and a cutter member. The reinforcing fiber bundle delivery device includes a plurality of collapse suppressing members adapted to be pushed radially outwards against an inner periphery surface of the roving package to suppress collapse of winding layers and a pusher for displacing said plural collapse suppressing members radially outwards following the inner periphery surface of the roving package which inner periphery surface shifts radially outwards gradually as the reinforcing fiber bundle is drawn out in a successive manner.

Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet

A method and apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet are provided which can smoothly carry out a continuous drawing-out operation for a reinforcing fiber bundle (continuous fiber-reinforced resin strand). With respect to a terminal end of a reinforcing fiber bundle A of a roving package being exhausted and a front end of a reinforcing fiber bundle B of a new roving package, fiber quantity-halved end portions Aand Beach about half of the original fiber quantity are formed respectively, then reinforcing filaments in those fiber quantity-halved end portions are entangled by an air splicer to form an entangled portion C, and reinforcing filaments in a portion downstream of the fiber quantity-halved end portion in the reinforcing fiber bundle B of the new roving package are entangled by an air splicer to form an entangled portion C

A manufacturing apparatus of a fiber-reinforced resin strand including spreaders that spread a reinforcing fiber bundle and are provided inside a crosshead to which a molten resin material is supplied continuously from an extruding machine, twisting rollers provided at a downstream position from an exit nozzle of the crosshead and that pultrude a fiber-reinforced resin strand formed of a resin-impregnated fiber bundle from the exit nozzle while imparting twists thereto, and twist retaining rollers provided at a downstream position from the twisting rollers and that retain twists of the fiber-reinforced resin strand. The twisting rollers and the twist retaining rollers are made of metal with asperities being formed on the surface thereof. The manufacturing apparatus can achieve excellent durability and is capable of manufacturing a fiber-reinforced resin strand at a high production rate without causing slipping.

Manufacturing apparatus of fiber-reinforced resin strand

A manufacturing apparatus of a fiber-reinforced resin strand including a roller offset angle adjusting device which can easily adjust roller offset angles of a pair of twisting rollers for twisting a fiber-reinforced resin strand, the device being simple in structure. An offset angle of a first twisting roller can be adjusted by only rotating a first shaft roller support member in the roller offset angle adjusting device of the manufacturing apparatus of a fiber-reinforced resin strand around the axis of a first driving shaft which is orthogonal to a first roller support shaft of the first twisting roller. Likewise, an offset angle of a second twisting roller can be adjusted by only rotating a second shaft roller support member around the axis of a second driving shaft which is orthogonal to a second roller support shaft of the second twisting roller.

The invention provides a natural fiber-reinforced thermoplastic resin injection molding having an excellent ability to discharge static electricity. The natural fiber-reinforced thermoplastic resin injection molding is obtained by injection-molding with using natural fiber-reinforced thermoplastic resin pellets as a molding feedstock containing natural fibers as reinforcing fibers, has a natural fiber content of from 20 to 60 wt %. The natural fibers have an average length of from 1.5 to 4.0 mm. The natural fiber-reinforced thermoplastic resin injection molding has an electrostatic voltage half-life, as determined by the half-life measurement method specified in JIS L 1094, of less than 40 seconds.

Natural fiber-reinforced thermoplastic resin injection molding

In a wire insulating line, a cooling device that cools down a traveling high-temperature linear material, which is resin-coated by an extruder, in cooling water includes a reservoir tank that reserves the cooling water and allows the linear material to pass therein, and water spray nozzles that are provided in plural numbers in the reservoir tank with a gap along the linear material traveling direction and spray water to the linear material in the cooling water. Further, in the wire insulating line, a coated wire haul-off machine includes front and rear capstans for winding the coated wire, which comes out of the reservoir tank and on the way to a take-up machine, by allowing it to reciprocate back and forth for several times, and a water film flow forming groove body to form water film flow for cooling, which is arranged between the front and rear capstans and extends along a lower coated wire traveling path between the front and rear capstans, in which the haul-off machine is constituted that the coated wire is allowed to travel in the water film flow between the front and rear capstans.

Wire insulating line

Disclosed is a method for cooling a coated wire including: preparing a water storage tank disposed between an extruder for coating a core wire with an insulating material and for feeding the coated wire forwardly, and a winder for winding the coated wire; and passing the coated wire before being wound through still water in the water storage tank thereby rapidly cooling the coated wire, the improvement comprising: preparing trough members disposed between the water storage tank and the extruder along the advance direction of the coated wire in such a manner as to cover the coated wire from the underside; and cooling the coated wire by water which is discharged to the trough members and is made to flow therein and thereafter passing the coated wire through the water storage tank. Using the above method, even in manufacture of an insulated wire having a coated outside diameter of 1 mm or less, it is possible to suppress the surface roughness of the coated wire in the degree of at least 1 .mu.m.

Method and device for cooling coated wire

A two-shaft continuous mixing apparatus includes a housing containing two rotors having substantially horizontally aligned centerlines and a material passage formed so as to communicate with a mixing chamber in which the rotors rotate, the material passage extending nearly horizontally from a discharge port of the mixing chamber. The material passage has an upper surface forming an edge with the mixing chamber, and a lower surface forming an edge with the mixing chamber. The material is thereby scraped off the edges and flows through the material passage as the rotors are rotated.

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Takasago, Japan

Naoyuki Tashiro