Toyota Jidosha Kabushiki Kaisha

Cataler Corporation

Kabushiki Kaisha Toyota Chuo Kenkyusho

Cataler Industrial Co., Ltd.

Daihatsu Motor Company, Ltd.

Toyota Jidosha Kabushiki Kaisha and Cataler Industrial Co., Ltd.

Naoto Miyoshi

Akemi Sato

Mareo Kimura

Masahiko Takeuchi

Shinichi Matsumoto

Ryota Onoe

Yasutaka Nomura

Shingo Sakagami

Tsuyoshi Ito

Koichi Kasahara

Syuji Tateishi

Hiromasa Suzuki

Hiromasa Nishioka

Koji Sugiura

Masatoshi Ikebe

Ryota Nakashima

Satoru Inoda

Hirohisa Tanaka

Satoshi Matsueda

Takeru Yoshida

Tatsuya Ohashi

Hirotaka Ori

Isao Tan

Kazunobu Ishibashi

Daisuke Ochiai

Yuta Morishita

Junji Kuriyama

Toshiaki Tanaka

Keiichi Narita

Takaaki Kanazawa

Mari Uenishi

Shinji Tsuji

Hiroshi Sekine

Masashi Taniguchi

Atsushi Tanaka

Keisuke Murawaki

Akio Isogai

Masakuni Ozawa

Yoshinori Ishii

Yuzo Kawai

Tuneyuki Tanizawa

Naoki Takahashi

Shinichi Takeshima

Takaaki Itou

Naoto Suzuki

Satoshi Iguchi

Yukio Kinugasa

Akimasa Hirai

Takehisa Yaegashi

Hideo Sobukawa

Hideaki Muraki

Toshihiro Takada

Oji Kuno

Daisuke Suzuki

Nobuo Kamiya

Toshiyuki Tanaka

Koji Yokota

Tadashi Suzuki

Kouhei Igarashi

Kazumasa Takatori

Takaya Ota

Takao Tani

Akiya Chiba

Kiyoshi Yamazaki

Yoshiharu Miyake

Masahiko Sugiyama

Masayuki Fukui

Ichiro Kitamura

Takahiro Hayashi

Osamu Ogawa

Kazuhiko Dohmae

Akemi Satou

Motohisa Saiki

Hirofumi Shinjoh

Masayasu Sato

Yoko Kumai

Tsuneyuki Tanizawa

Koichi Yamashita

Haruka Makino

Jun Sawada

Kenji Nakajima

Akihito Inoue

Syuji c/o Cataler Industrial Co Ltd Tateishi

Daisuke c/o Cataler Industrial Co Ltd Suzuki

Koichi c/o Cataler Industrial Co Ltd Kasahara

An exhaust gas purification device that allows suppressing an increase in pressure loss is provided. The exhaust gas purification device of the present disclosure includes a honeycomb substrate and an inflow cell side catalyst layer. The substrate includes a porous partition wall which defines inflow cells and outflow cells extending from an inflow side end to an outflow side end. The inflow cell side catalyst layer is disposed on a surface on the inflow cell side in an inflow cell side catalyst region from an inflow side end to a position close to an outflow side end of the partition wall. The permeability of a portion including an outflow side region from the position to the outflow side end of the partition wall is higher than a gas permeability of a portion including the inflow cell side catalyst region of the partition wall and the inflow cell side catalyst layer.

Exhaust gas purification device

Provided is an exhaust gas purification device that ensures an improved purification performance and a suppressed pressure loss. An exhaust gas purification device of the present disclosure includes a honeycomb substrate and an inflow cell side catalyst layer. disposed on a surface on the inflow cell side in an inflow side region of the partition wall. When a gas permeability coefficient of an inflow side partition wall portion including the inflow side region of the partition wall and the inflow cell side catalyst layer is Ka and a gas permeability coefficient of an outflow side partition wall portion including an outflow side region at least from the predetermined position to an outflow side end of the partition wall is Kb, a ratio Ka/Kb of the gas permeability coefficients is within a range of 0.4 or more and 0.8 or less.

An exhaust gas control apparatus includes a honeycomb substrate and an inlet cell-side catalyst layer. The honeycomb substrate includes a porous partition wall that defines a plurality of cells extending from an inlet-side end face to an outlet-side end face. The cells include an inlet cell and an outlet cell that are adjacent to each other with the partition wall therebetween. The inlet cell is open at its inlet-side end and is sealed at its outlet-side end. The outlet cell is sealed at its inlet-side end and is open at its outlet-side end. The inlet cell-side catalyst layer is provided on a surface on the inlet cell side of the partition wall and extends from an inlet-side end of the partition wall. Porosity of the inlet cell-side catalyst layer is in a specific range.

Exhaust gas control apparatus and manufacturing method thereof

There is provided a structure including: a substrate including a first and a second ends, and a porous partition wall defining a first and a second cells extending between the first and the second ends; a first catalyst; and a second catalyst. In a first area, the first catalyst is disposed on a first surface of the partition wall, and the partition wall with the first catalyst disposed on the partition wall is impermeable to gas. In a second area, the first catalyst is not provided, the second catalyst is disposed in a region including at least a part inside the partition wall, the part facing the first cell, and the partition wall with the second catalyst disposed in the partition wall is permeable to gas. In a third area, any of the first catalyst or the second catalyst is not provided, and the partition wall is permeable to gas.

Structure for exhaust purification

An exhaust gas purifying catalyst includes: a wall-flow structure substrate including an inlet cell, an outlet cell, and a porous partition; a first catalyst layer formed inside the partition such that a thickness of the first catalyst layer is between 40% and 60%, inclusive, of an overall thickness Tof the partition; and a second catalyst layer formed inside the partition such that the second catalyst layer extends across an entire region of the partition in a thickness direction thereof.

Exhaust gas purifying catalyst

An exhaust gas purification including: a base of wall flow structure having inlet side cells wherein an end on the exhaust gas inflow side is open and outlet side cells wherein an end on the exhaust gas outflow side is open, and a porous partition wall that partitions the side cells; and first and second catalyst layers disposed in the interior of the porous partition wall so as to be in contact with the side cells, wherein either of the catalyst layers contains an oxidation catalyst but does not contain a reduction catalyst, and the other contains the reduction catalyst but does not contain the oxidation catalyst; and a ratio of the lengths of the catalyst layers differs between a surface of the porous partition wall on the side in contact with the inlet side cells and a surface on the side in contact with the outlet side cells.

Exhaust gas purification catalyst

The exemplary embodiments relate to an exhaust gas purification catalyst, in which exhaust gas purification performance is secured and an increase in pressure loss is suppressed, which is an exhaust gas purification catalyst, in which a porous filter wall of a substrate having a wall-flow structure is coated with a catalyst material containing an OSC material having oxygen storage capacity and a catalyst metal, wherein the density of percolation paths having percolation path diameters of 4 &#x3bc;m or more per unit area inside of the filter wall coated with the catalyst material is 100 paths/mmto 1000 paths/mm.

An exhaust gas purification device includes: a substrate of wall-flow structure having an inlet cell, an outlet cell and a porous partition wall; an upstream catalyst layer provided inside the partition wall and disposed in an upstream portion, including an exhaust gas inflow end section, of the substrate; and a downstream catalyst layer provided inside the partition wall and disposed in a downstream portion, including an exhaust gas outflow end section, of the substrate. The downstream catalyst layer contains a carrier, and Rh supported on the carrier. The upstream catalyst layer contains a carrier, and Pd and/or Pt supported on the carrier.

An exhaust gas purification device of the present invention is provided with: a substrate of wall flow structure having an inlet cell, an outlet cell and a porous partition wall; an upstream catalyst layer, provided inside the partition wall and disposed in an upstream portion of the substrate including an exhaust gas inflow end section; and a downstream catalyst layer, provided inside the partition wall and disposed in a downstream portion of the substrate including an exhaust gas outflow end section. The upstream catalyst layer and the downstream catalyst layer each contain a carrier and at least one noble metal from among Pt, Pd and Rh, supported on the carrier. The noble metal in the upstream catalyst layer and the noble metal in the downstream catalyst layer are different from each other.

An exhaust gas purification catalyst having an excellent exhaust partition ability while reducing the increase in pressure loss. Exhaust gas purification catalyst includes a substrate having a wall-flow structure with partition wall, upstream coating section formed in portions of partition wall facing entrance cell, from exhaust inlet-side end in the extending direction of partition wall, and downstream coating section formed in portions of partition wall facing exit cell, from exhaust outlet-side end in the extending direction, having a length shorter than the entire length Lof the partition wall. In downstream coating section, a catalytic metal is concentrated in the surface layer in contact with exit cell.

A exhaust gas purification apparatus is provided with; a substrate having a wall-flow structure and including entry-side cells, exit-side cells, and a porous partition; a first catalyst region formed in small diameter pores having relatively small pore diameters among internal pores in the partition; and a second catalyst region formed in large diameter pores having relatively large pore diameters among the internal pores in the partition. The first catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support, while the second catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support and other than at least the precious metal present in the first catalyst region.

Exhaust gas purification apparatus

The exhaust gas purification device is provided with a wall flow structure substrate that has an entry-side cell, an exit-side cell and a porous partition, first catalyst parts which are formed in small pores having a relatively small pore diameter among internal pores in the partition, and second catalyst parts which are formed in large pores having a relatively large pore diameter among the internal pores in the partition. The first catalyst parts and the second catalyst parts each contain a carrier and at least one type of noble metal from among Pt, Pd and Rh supported on the carrier. The noble metal content in the first catalyst parts is smaller than the noble metal content in the second catalyst parts per 1 liter of substrate volume.

Provided is an exhaust gas purification catalyst that combines reduction of pressure loss and enhancement of purification performance. This invention provides an exhaust gas purification catalyst comprising a wall-flow-type substrate and first and second catalytic layers. The first catalytic layer is provided to the interior of a partition wall, in contact with an entrance cell, from an exhaust inlet-side end in the running direction, having a length Lless than Lw. The second catalytic layer is provided to the interior of a partition wall, in contact with an exit cell, from an exhaust outlet-side end in the running direction, having a length Lless than Lw. An internal portion of partition wall in contact with entrance cell has a substrate-exposing segment near the exhaust outlet-side end.

An exhaust gas purification catalyst having an excellent exhaust gas purification ability while reducing the increase in pressure loss. Exhaust gas purification catalyst includes entrance cell, exit cell, and a wall-flow substrate having partition wall to separate these cell, a catalytic layer formed from exhaust inlet-side ends in the extending direction in sections of the interior of partition wall facing entrance cell, and a catalytic layer formed on the surface of partition wall facing exit cell from exhaust outlet-side ends in the extending direction of partition wall, having a length shorter than the entire partition wall length.

An exhaust gas purification catalyst that has an excellent exhaust gas purification performance while suppressing pressure loss increases. The exhaust gas purification catalyst is provided with a substrate having a wall-flow structure and having a partition; a first catalyst layer formed, in a region of an interior part of the partition that is in contact with an entrance cell, along the extending direction of the partition from an exhaust gas inflow-side end for less than the total length Lof the partition; and a second catalyst layer formed, in a region of an interior part of the partition that is in contact with an exit cell, along the extending direction of the partition from the exhaust gas outflow-side end for less than the total length Lof the partition. The first catalyst layer and the second catalyst layer are configured to partially overlap with each other in the extending direction.

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Toyota, Japan

Naoto Miyoshi