Quallion LLC

Naoki Ota

Hisashi Tsukamoto

Clay Hajime Kishiyama

Hiroshi Nakahara

M Elizabeth Bush

Wendy Fong

David L DeMuth

A sealed electronics package comprising a tubular case wall including first and second conductive portions electrically separated by an insulative partition, a hermetic seal between the insulative partition and the first conductive portion, a hermetic seal between the insulative partition and the second conductive portion, end caps, and a hermetic seal between the end caps to the tubular case wall.

Bipolar electronics package

A feedthrough is insulated and hermetically sealed by brazing a ceramic disk to a case cover and by brazing the top surface of the ceramic disk to the bottom surface of a feedthrough pinhead. Using this technique instead of forming a compression seal, the surface area for bonding is increased, increasing bond strength. The ceramic disk electrically insulates the feedthrough pin from the cover, and provides a large surface area for mechanically sealing the cell with the braze. Considering the small size of many cells, this increased surface area is important for getting a good seal and increasing bond strength. This design also creates a longer fluid path, providing greater hermeticity. Furthermore, a greater range of component material combinations is available because CTE compatibility limitations of the feedthrough pin, cover, and insulator are minimized. This feedthrough is applicable to broad array of applications and numerous material combinations.

Feedthrough assembly and method

A sealed electronics package comprising a tubular case wall including first and second conductive portions electrically separated by an insulative partition, a hermetic seal between the insulative partition and the first conductive portion, a hermetic seal between the insulative partition and the second conductive portion, end caps; and a hermetic seal between the end caps to the tubular case wall.

A method and apparatus for providing a hermetically sealed electrical feedthrough for use with a metal battery case. The apparatus includes a ceramic-metal feedthrough subassembly, a metal case of low melt point material, and a clad metal case cover comprising a first layer of high melt point material and a second layer of low melt point material. The first layer is hermetically sealed to the case and the second layer is hermetically sealed to a collar on the feedthrough subassembly. In another embodiment, the case body, clad cover, and feedthrough pin are made of metals that can withstand the temperatures required for hermetically sealing the ceramic cylinder directly to the cover. The cover comprises a first material suitable for installing the feedthrough subassembly and a second material matched to the case body for forming a reliable weld thereto.

Battery case, cover, and feedthrough

A method and apparatus suitable for use in high volume production for determining leakage from a nominally sealed product container, e.g., a battery case. The method and apparatus first functions to analytically test for leakage of a particular component of interest, e.g., a liquid electrolyte comprising a mixture of ethylene carbonate (EC) and methyl-ethyl carbonate (MEC) in a lithium-ion battery. A second gas leakage test can then be performed.

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Stevenson Ranch, CA, United States of America

Naoki Ota