Mazda Motor Corporation

Naohiro Sakaue

Tatsuhiko Iwasaki

Tatsutoshi Mizobe

Junichi Doi

Takamichi Teraoka

Tokimori Saka

Shinya Kamada

Norio Iwashita

Hideo Toyota

Yoshihiko Fujita

Kazuhiko Ueda

Seiji Esaki

Satoshi Komori

Jun Nakamura

Katsutoshi Mukai

Narihito Hongawara

Kensuke Ueda

Shinya Yamamoto

Masashi Morihiro

Masanori Nakai

Shinichiro Tenma

Koichi Matsuura

Esaki Seiji

In a clutch manufacturing method, inner peripheral portions of drum members, of two clutches are connected to a sleeve member, and a piston, a seal plate and a return spring are provided between the drum members, an insulator to apply electric isolation between the piston and the drum member or between the seal plate and another drum member is attached to either the piston or the seal plate. Then, the drum member, to which the electric isolation with the insulator is not applied, is connected to the sleeve member. Then, the piston, return sprig and seal plate are assembled to the sleeve member to which the drum member has been connected. Finally, the drum member, to which the electric isolation with the insulator has been applied, is connected to the sleeve member with electric welding.

Manufacturing method of clutch for automatic transmission and automatic transmission

An automatic transmission has first, second and third gear sets, first and second clutches, and first, second and third brakes. First, second and third sun gears, and a first carrier are interconnected with a second sun gear, a second carrier, a third carrier, an input shaft and an output gear, respectively. The first clutch selectively connects the first sun gear and the second sun gear to the input shaft, and the second clutch selectively connects the first ring gear and the second carrier to the input shaft. The first brake selectively connects the first ring gear and the second carrier to a casing. The second brake selectively connects the second ring gear and the third carrier to the casing, and the third brake selectively connects the third ring gear to the casing.

Automatic transmission

An automatic transmission comprises a transmission mechanism including plural planetary gear sets, a transmission case storing the transmission mechanism, and an end cover closing an opening at one end of the transmission case. A planetary gear set disposed the closest to the end cover is assembled in such a manner that before the end cover is attached to the transmission case, a sun gear is assembled to the transmission case and a pinion carrier is assembled to the end cover. A thrust washer is disposed between an end face of the sun gear and an end face of an inner peripheral portion of the pinion carrier. The thrust washer is a member for adjusting a gap which is formed in an axial direction in the transmission case, and the member is selected from plural ones which have different axial thicknesses from each other.

Automatic transmission and adjusting method of gap in axial direction of automatic transmission

Each of first and second multi-plate clutches comprises a clutch outer cylinder portion provided to be coaxial with the input shaft and connected with a first or second rotational element, a clutch inner cylinder portion provided to be coaxial with an input shaft, plural clutch plates provided between these cylinder portions to slide in an axial direction of the input shaft within the clutch outer or inner cylinder portion, and a clutch piston provided to slide in the axial direction and press the clutch plates for connecting the clutch outer cylinder portion with the clutch inner cylinder portion. The clutch outer and inner cylinder portions of each of the first and second multi-plate clutches are provided in the axial direction, and there is provided a support wall portion that is connected with the input shaft and supports the clutch inner cylinder portion of each of the multi-plate clutches.

There is provided an automatic transmission comprising a first shaft capable of receiving torque from an engine, and four planetary gear sets arranged coaxially on the first shaft and in series in an axial direction of the first shaft. Each of the four planetary gear sets has a single sun gear and a single ring gear. Further, the automatic transmission comprises an output wheel arranged coaxially on the first shaft, and capable of outputting torque transmitted from the engine through some of the four planetary gear sets. The output wheel is arranged between two of the four planetary gear sets. Accordingly, the noise or vibration from the planetary gear sets in the automatic transmission may be reduced, while the overall length of the first shaft may be made shorter, and the overall size of the automatic transmission may be made smaller.

Automatic transmission for automotive vehicles

On an input shaft are provided in order from a side of an engine a torque converter with a lock-up clutch, a first planetary gear set as a multiplying mechanism, a counter drive gear outputting a rotational drive force to a countershaft, a second planetary gear set as a speed-change element, a third planetary gear set as a speed-change element. Accordingly, there can be provided an automatic transmission for six forward speeds with plural planetary gear sets, clutches and brakes that can properly reduce a clutch capacity and restrain gear noises with its compact and light-weighted structure.

An automatic transmission is provided comprising a transmission case, a first shaft housed in and rotationally supported by said transmission case, and capable of receiving torque from an engine, a first shifting gear mechanism arranged coaxially with the first shaft, and a second shifting gear mechanism including a second planetary gear set. The second planetary gear set is housed within the transmission case and arranged coaxially with the first shaft, one of its sun and ring gears is capable of rotating together with the input shaft, and the other of the sun and ring gears is fixed to the transmission case. The automatic transmission further comprises first and second frictional elements arranged at least partly overlapped with the second planetary gear set in the axial direction between the planetary gear set and the transmission case in the radial direction. Accordingly, the plurality of frictional elements may be arranged on a shorter shaft without excessively increasing the radial size of the automatic transmission.

In an automatic transmission (AT) in which an input shaft (Input) and an output gear (Output) are disposed on the same axis and three clutches (C-C) and two brakes (B, B) are selectively operated to provide six forward speeds, first and second planetary gear sets (GS, GS) are configured to consistently reduce the speed of input rotation and output the speed-reduced rotation, thereby enabling downsizing of them. The first and second planetary gear sets (GS, GS) are arranged in a transmission case at both the axial ends thereof. Third and fourth planetary gear sets (GS, GS) are connected to each other to have four rotation elements in combination, thereby constituting a Simpson planetary gear train. One of the four rotation elements (a fourth carrier (PC) in an illustrated example) is connected to the output gear (Output). Rotations input and reduced in speed by the first and second planetary gear sets (GS, GS) are input to sun gears (S, S) of the third and fourth planetary gear sets (GS, GS), respectively. First to third clutches (C-C) and a first brake (B) are arranged to surround the first and second planetary gear sets (GS, GS).

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Hiroshima, Japan

Naohiro Sakaue