Tdk Corporation

Naoaki Fujii

Tomonaga Nishikawa

Masanori Suzuki

Yuuichi Kawaguchi

Nobuya Takahashi

Takuya Takeuchi

Kouji Kawamura

Manabu Yamatani

Ikuya Kokubo

A coil component has a magnetic element body made of resin containing magnetic particles, a coil part embedded in the magnetic element body, conductor posts which are embedded in the magnetic element body and whose one ends are connected to the coil part and the other ends are exposed from the magnetic element body, an insulating layer interposed between the conductor posts and the magnetic element body, and other insulating layers interposed between the coil part and the magnetic element body. Since the insulating layer is interposed between the conductor posts and the magnetic element body, it is possible to ensure insulation performance between the conductor posts and the magnetic element body and to prevent the occurrence of peeling therebetween.

Coil component and manufacturing method therefor

To improve magnetic characteristics of a coil component having a structure in which an interlayer insulating film is provided between a spiral coil pattern and a magnetic element body. A coil componentincludes: an interlayer insulating filmcovering coil patterns CPto CPfrom one side in the axial direction of the coil patterns; a magnetic element body Mfilled in the inner diameter areas of the coil patterns CPto CP; and a magnetic element body Mcovering the coil patterns CPto CPfrom the one side in the axial direction through the interlayer insulating film. The interlayer insulating filmhas a protruding partA radially protruding to the inner diameter area, and the protruding partA is curved to the other side in the axial direction. Since the protruding partA is curved in the axial direction, the entrance of a magnetic path passing through the inner diameter area is made wider than when the protruding partA linearly protrudes to the inner diameter area. This suppresses deterioration in magnetic characteristics due to the presence of the protruding partA.

A coil component includes spiral conductor patterns Sand Sand insulating resin layers that cover the spiral conductor patterns Sand S, respectively. An outermost turn of the spiral conductor pattern Shas a widened part. As a result, an outer wall surface part constituting the outer wall surface of the outermost turn in the radial direction and an outer wall surface part constituting the outer wall surface of the outermost turn of the spiral conductor pattern Sin the radial direction differ in radial position from each other. Overlap of the insulating resin layers in the lamination direction is reduced to suppress thermal expansion or contraction of the insulating resin layers in the lamination direction at the overlap. This can relieve a stress applied to the interface between the spiral conductor pattern and the insulating resin layer.

Coil component and its manufacturing method

Provided is a coil component that includes a coil part having a planar coil that includes a winding section and an insulating section covering the winding section, and a magnetic resin layer including a magnetic filler and configured to cover the coil part. The magnetic resin layer has a first magnetic resin layer that is in contact with the coil part and a second magnetic resin layer that is laminated on the first magnetic resin layer. The second magnetic resin layer constitutes a principal surface of the magnetic resin layer, and a maximum particle size of the magnetic filler contained in the second magnetic resin layer is larger than that of the magnetic filler contained in the first magnetic resin layer.

Coil component and method of manufacturing the same

Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.

A coil component is provided with a coil part in which a plurality of conductor layers and a plurality of interlayer insulating layers are alternately laminated; and a sealing resin layer that covers the coil part. The conductor layers each include a spiral pattern. The interlayer insulating layers each cover an upper surface and a side surface of the spiral pattern. The recessed part is formed in the side wall surface of the interlayer insulating layer. A part of the sealing resin layer is embedded in the recessed part.

A coil component includes: a first magnetic resin layer in a lower area; a second magnetic resin layer in an inner diameter area surrounded by a coil pattern, an outer peripheral area that surrounds the coil pattern, and an upper area; and an insulating gap layer between the first and second magnetic resin layers. A part of the insulating gap layer positioned between the first magnetic resin layer and a part of the second magnetic resin layer positioned in the inner diameter area is curved in the axial direction. A magnetic substrate need not be used. The insulating gap layer is provided, allowing the insulating gap layer to function as a magnetic gap. The insulating gap layer is curved in the axial direction, so that a contact area between the insulating gap layer and the first and second magnetic resin layers are increased to enhance adhesion therebetween.

A coil component includes a plurality of conductor layers constituted of a first conductor layer to a fourth conductor layer that includes a function layer and a coil layer wound around an axis center; and a covering portion that is formed of an insulative resin, integrally covers the plurality of conductor layers, and is interposed between conductor layers adjacent to each other. The coil layer and the function layer of the plurality of conductor layers have substantially the same shape in a plan view. The fourth conductor layer has a connection conductor layer connecting the coil layer and the function layer to each other. A conductor layer having no connection conductor layer among the plurality of conductor layers has a protrusion portion corresponding to the connection conductor layer at a position overlapping the connection conductor layer in a plan view.

Coil component

Disclosed herein is a coil component that includes a coil part in which a plurality of conductor layers and a plurality of interlayer insulting layers are alternately laminated, and an external terminal. Each of the conductor layers has a coil conductor pattern and an electrode pattern exposed from the coil part. The electrode patterns are connected to each other through a plurality of via conductors penetrating the interlayer insulating layers. At least one of the interlayer insulating layers is exposed from the coil part positioned between the plurality of electrode patterns. The external terminal is formed on the electrode patterns exposed from the coil part so as to avoid an exposed part of the interlayer insulating layer.

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Tokyo, Japan

Naoaki Fujii