Tape Weaving Sweden Ab

Biteam Ab

Other

Khokar, Nandan

Nandan Khokar

Leif Asp

Fredrik Ohlsson

Soraia Pimenta

Guillaume Moreau

James M Glaser

Florence Rinn

David Carlstedt

Novel ultra-thin unidirectional pre-preg tapes are disclosed. They can be used to produce ultra-thin woven, bias, multiaxial, chopped-oriented etc. types of pre-pregs. These ultra-thin pre-pregs enable production of composite material products with well-controlled dimensional tolerances and smooth/even surfaces. Further, they render the production of composite material products relatively simpler, tidier, quicker, and economical. The obtained composite material products are relatively thinner, lighter, and mechanically higher-performing.

Ultra-thin pre-preg sheets and composite materials thereof

An add-on weaving method, a device based on this method, 3D fabric items producible by this method and device, and composite materials reinforced with such 3D fabric items. The 3D fabric items are produced directly by the add-on weaving process using Complementary Fabric, warp yarns and weft yarns. The interacting woven fabric produced by interlacing the warp and weft yarns is simultaneously integrated with the Complementary Fabric used. The Complementary Fabric and interacting woven fabric integrate in mutual through-thickness directions at their intersecting planes and create directly 3D fabric items which are useful for manufacturing delamination resistant and high-performance composite materials.

Method and means for weaving, 3D fabric items thereof and their use

A method and device are disclosed for producing 3D fabrics including yarns/tows that remain in pre-tensioned condition. Further, the method and device produce 3D fabrics with features that increase the mechanical performance of produced materials which are highly suited for composite materials and impact injury mitigation applications. The method and device also provide a simple, quick and compact arrangement to produce economically both uniaxial and multiaxial types of 3D fabrics with specific dimensions and shapes in 'middle-outwards' manner to reduce production time by half by arranging the set of axial yarns in zigzag fashion between oppositely facing supports. The method and device aid automated production of 3D fabrics and their direct packaging to eliminate contamination of produced 3D fabrics. A 3D fabric produced in this way is also disclosed. The 3D fabric includes yarns/tows that remain in pre-tensioned condition.

3D fabric and a method and apparatus for producing such a 3D fabric

A novel method and means for directly producing a variety of textile materials comprising tapes oriented in two opposite oblique orientations relative to the textile's length and width directions, called Oblique Fiber Textile (OFT), are disclosed. The described method and means for producing OFT provide secondary structural integrity/stability to OFTs, in addition to primary structural integrity/stability. The process is especially advantageous for producing OFTs comprising tapes, including Spread Fiber and Highly Drawn Polymeric types. Such OFTs are needed in a number of applications such as ballistic mitigation, composite materials, safety products etc. for their improved performance, functions and aesthetics. Several different types of OFTs are producible by the novel OFT forming process which is technically unlike weaving and braiding processes.

Method and means for producing textile materials comprising tape in two oblique orientations

A method and means are disclosed for measured control of tape-like warps for shedding and taking-up operations when producing woven materials comprising tape-like warps and wefts. According to this invention, a displaceable contact surface of the warp control device is located between the warp supply source and the shedding device. The warp control device includes a displaceable member for providing contact surface to displace at least some of the tape-like warp for releasing them in a measured way for shed forming and taking-up operations. Further, the contact surfaces are retracted for enabling shed closing and measured taking-up.

Method and means for measured control of tape-like warps for shedding and taking-up operations

Novel woven materials, producible by a new weaving method, are described that comprise single or doubled warps and wefts in the form of tapes that are preferably partially stabilized type of fibrous tape. These fibres are caused to occur in a non-linear arrangement during the weaving process. The non-linear fibres can be subsequently straightened by pulling the tape longitudinally. The doubled warps and wefts comprise disconnected tapes. Such separateness of constituent tapes of doubled warp and weft tapes enables them to be slid/slipped relative to each other by pulling longitudinally and laterally without causing any alteration in the woven structure. These novel fabrics solve the problem of uneven fibre distribution and orientation arising from crumples/wrinkles due to compression and stretches due to extension, at the inner and outer sides respectively, when tape-woven fabrics are curved into shapes. Further, by using doubled warps and wefts fabrics with relatively flat/planar sections and thicker/raised wide rib sections can be also created that resemble a bit like a profiled material in its cross-section. Other fabrics like those comprising slant/oblique weft tapes, shaped warp and weft tapes, formed shape within its body are also producible.

Woven material comprising tape-like warp and weft, and an apparatus and method for weaving thereof

A method of weaving including warp and weft being supplied in the form of tapes, and not yarns. The method preferably carried out in vertical format and includes feeding positively flat tensionless warp for shedding and taking-up; selecting, feeding positively and inserting weft tapes of different widths and thickness by gripping in its fore end in flat condition; depositing inserted weft at fabric-fell in a flat condition without beating-up; and taking-up the woven material that includes either the same or different widths of flat wefts. The warps and wefts, preferably of partially stabilized type of fibrous tapes, can be overfed in a tensionless, positive and controlled manner when required to make the fibres of constituent fibrous tapes occur non-linearly in the form of wave/texture during weaving. Extra warps and wefts can be also fed in tandem whereby the warps and wefts become composed of two or more unconnected, mutually slipping, flat tapes in a stacked arrangement. These doubled warps and wefts function effectively as a unit warp and weft during weaving and in the fabric. The method also allows for the production of other materials such as those with slant weft tapes in relation to warp, having a shape within the body of the fabric and warp and weft tapes of shaped edges. A variety of fibrous and non-fibrous materials are equally well processed.

Method and apparatus for weaving tape-like warp and weft and material thereof

A method and device involve simultaneously inserting weft/binding yarns and beating them up, in textile manufacturing processes like 3D-weaving and uniaxial noobing. A yarn carrier is equipped with a beating-up reed dent. In the carrier, which includes a cartridge-like yarn supplying device, the yarn is arranged around two axes of rotation and it is enclosed in a case. It is particularly suitable for 3D textile-forming processes like 3D-weaving and uniaxial noobing because of its relatively low-height but high-width and hence the possibility of carrying relatively large amount of yarn. The yarn is contained on a flanged belt that can be driven either from within or from the outside. Such a cartridge-like yarn supplier is equipped with tips that are offset or displaced oppositely about the central axis. Such a displaced arrangement of the tips directs the carriers to lay yarn in two different paths, relative to a layer of warp/axial yarns, while traversing back and forth in the same linear path. Through such a method the 3D-weaving and uniaxial noobing processes can be made efficient.

Method and means for textile manufacture

The present invention concerns weaving. In particular, it is a woven material produced using tape-like warp and tape-like weft through the employment of a rotary type shedding device which also functions as a direct specific-weave patterning device and a pick guiding device. The material according to the invention has a constructional constitution of at least some of the warp and weft that is non-homogenous. The invention also relates to a weaving device for producing woven material with tape-like warp and weft, comprising a rotary device, which is capable of producing more than one fabric simultaneously.

Woven material comprising tape-like warp and weft

The present invention concerns weaving. In particular, it is a woven material produced using tape-like warp and tape-like weft through the employment of a rotary type shedding means which also functions as a direct specific-weave patterning means and a pick guiding means. The material according to the invention has a constructional constitution of at least some of the warp ( ) and weft ( ) that is non-homogeneous. The invention also relates to a weaving device for producing woven material with tape-like warp and weft, comprising rotary means ( ), which is capable of producing more than one fabric simultaneously.

Woven material comprising tape-like warp and weft and an aid for producing the same

A network-like woven 3D fabric material includes select multilayer warp yarns occurring substantially linearly, the remainder multilayer warp yarns occurring in a helical configuration and two orthogonal sets of weft. This network-like fabric construction is made possible through a dual-directional shedding operation of the weaving process. Such a fabric may additionally incorporate non-interlacing multi-directionally oriented yarns across the fabric cross section to improve the fabric's mechanical performance. The produced 3D fabric material, which may be cut into any desired shape without the risk of splitting, may be used wholly or in parts in technical applications.

Network-like woven 3D fabric material

A woven 3D fabric material comprises multilayer axial warp yarns and two orthogonal sets of weft which interlace with the rows and the columns of the warp respectively to provide integrity to the fabric which may additionally incorporate between the rows and the columns of the interlacing warp sets of non-interlacing multi-directionally orientated yarns in the fabric-length, -width, -thickness, and two diagonal directions respectively to improve the fabric's mechanical properties. The interlacing of the multilayer warp and the two orthogonal sets of weft is enabled by a dual-directional shedding means which forms sheds in the row-wise and the column wise directions of the multilayer warp. The produced woven 3D fabric material which may be cut into any desired shape without the risk of splitting up, may be wholly or in parts in technical applications.

Woven 3D fabric material

A network-like woven 3D fabric material (,) comprises select multilayer warp yarns (,) occurring substantially linearly, the remainder multilayer warp yarns (,) occurring in the helical configuration and two orthogonal sets of weft (,and,) and such a network-like fabric construction (,) made possible through a dual-directional shedding operation of the weaving process. Such a fabric may additionally incorporate non-interlacing multi-directionally oriented yarns (n,-n,) across the fabric cross section to improve the fabric's mechanical performance. The produced 3D fabric material, which may be cut into any desired shape without the risk of splitting, may be used wholly or in parts in technical applications.

Growing community of inventors

Gothenburg, Sweden

Nandan Khokar