Wilsonart LLC

Muyuan M Ma

Rajesh Ramamurthy

Jin Chao

Mahesh Subramanian

A method for coating stainless steel press plates includes preparing the stainless steel press plate for coating and coating the stainless steel press plate with a diboride doped with 1%-5% by weight aluminum to produce a diboride-aluminum coating. The step of coating includes applying the diboride-aluminum coating to a stainless steel press plate using a magnetron sputter coating system.

Method for coating stainless steel press plates and coated press plates produced thereby

A textured press plate for use in the manufacture of decorative laminate is provided. The textured press plate is manufactured by the method include the steps of applying a UV curable acrylate mixture to a surface of a press plate substrate, irradiating the UV curable acrylate mixture with LED precure by excimer UV to create a UV-irradiated layer having a surface exhibiting micro-folding, and fully curing the UV-irradiated layer to form a textured coating layer.

Surfacing materials and method of manufacture, including a textured press plate for use in the manufacture of decorative laminate

A textured release sheet includes a substrate including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Surfacing materials and method of manufacture

A decorative laminate lay-up includes a decorative laminate sheet assembly composed of an exterior overlay paper layer, a decorative layer, and a core layer. The decorative laminate lay-up includes a texture imparting member in the form of a textured release sheet including a top side and a bottom side. The textured release sheet includes a textured matte surface formed on the bottom side thereof and ultimately applied the textured matte surface to a resulting decorative laminate.

Decorative laminate with matte finish and method of manufacture

A laminate lay-up includes a coated decorative paper layer having a decorative paper layer with a textured coating layer applied thereto. The textured coating layer is comprised of a UV curable coating composition. The laminate lay-up also includes a decorative layer and a core layer.

High pressure decorative laminate having a top layer of energy cured acrylated urethane polymer

A decorative laminate lay-up used in the manufacture of decorative laminates includes a decorative laminate sheet assembly composed of resin impregnated paper layers and a textured release sheet positioned on a top surface of the decorative laminate sheet assembly. The textured release sheet provides a textured surface to decorative laminates resulting from processing of the decorative laminate sheet assembly, wherein the textured release sheet includes a textured surface exhibiting anti-reflective, hydrophobic and oleophobic characteristics leading to a fingerprint proof surface.

Decorative laminates having a textured surface exhibiting a fingerprint proof surface

A decorative laminate lay-up used in the manufacture of decorative laminates includes a decorative laminate sheet assembly composed of resin impregnated paper layers and a textured release sheet positioned on a top surface of the decorative laminate sheet assembly. The textured release sheet provides a textured surface to decorative laminates resulting from processing of the decorative laminate sheet assembly, wherein the textured release sheet includes a textured surface exhibiting superhydrophobicity, self-cleaning and low surface energy.

Decorative laminates having a textured surface exhibiting superhydrophobicity, self-cleaning and low adhesion

A textured release sheet includes a substrate, which has been electron beam treated, including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

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Austin, TX, United States of America

Muyuan M Ma