Nitto-denko Corporation

Mutsuko Yamaguchi

Yoshihiro Uetani

Keisuke Kii

Michio Satsuma

Tomoaki Ichikawa

Yutaka Kishii

Kazushige Yamamoto

Shuuhei Murata

Shunsuke Noumi

Hideyuki Emori

A partially crosslinked adhesive-supported porous film for battery separator, which in producing a battery, can effectively produce a battery as an electrode/separator laminate in which an electrode and a separator are temporarily bonded to each other without causing mutual slip movement between the electrode and the separator and which after producing a battery, functions itself as a separator having a small heat shrinkage factor even at high temperatures, and a process of producing a battery using such a partially crosslinked adhesive-supported porous film. The partially crosslinked adhesive-supported porous film for battery separator, includes a porous film substrate having supported thereon a partially crosslinked adhesive that is partially crosslinked by preparing a reactive polymer having a functional group in the molecule and capable of being crosslinked upon reaction with a polyfunctional compound having reactivity with the functional group and then reacting the reactive polymer with a polyfunctional compound.

Partially crosslinked adhesive-supported porous film for battery separator and its use

The invention provides an adhesive-carrying porous film for use as a battery separator, comprising: a substrate porous film, wherein when a 1 mm diameter penetrating thermomechanical analyzer probe is placed on the film under a 70 g load to measure a thickness while heating the film from room temperature at a rate of 200&#xb0; C./minute to a temperature where the film thickness decreases by half when the probe was initially placed is 200&#xb0; C. or more, a partially crosslinked adhesive carried on the film, the adhesive is prepared by reacting a reactive polymer having a functional group capable of reacting with an isocyanate group with a polyfunctional isocyanate so the reactive polymer is partially crosslinked, a porous film is temporarily bonded to an electrode to provide an electrode/separator laminate, the porous film in a battery functions as a separator which does not melt or break with small heat shrinkage under high temperatures.

Adhesive-carrying porous film for battery separator and use thereof

An adhesive composition-supporting separator for a battery includes a porous substrate supporting thereon a thermally cross-linkable adhesive composition comprising a multi-functional isocyanate and a reactive polymer having a functional group capable of reacting with an isocyanato group of the multi-functional isocyanate; an electrode/separator laminate is obtained by contact pressing the adhesive composition-supporting separator for a battery against electrodes; and an electrode/separator bonded material having a cross-linked adhesive composition is obtained by heating the electrode/separator laminate to thereby react the multifunctional isocyanate with the reactive polymer for causing cross-linking.

Adhesive composition-supporting separator for battery and electrode/separator laminate obtained by using the same

A microporous film which is excellent in permeability and mechanical strength and has breakage resistance at high temperatures; a separator for a nonaqueous-electrolyte battery which comprises the microporous film; and a nonaqueous-electrolyte battery employing the separator. The microporous film has a gel content of from 20 to 90% as determined through 3-hour immersion in boiling xylene.

Growing community of inventors

Ibaraki, Japan

Mutsuko Yamaguchi