R&d Dynamics Corporation

Muthusamy Rajendran

Giridhari L Agrawal

Charles William Buckley

Aren Andreas Johansen

A cryogenic oil-free direct drive turbogenerator for gas liquefaction plant applications is described. The pressure energy from cryogenic gas is expanded through a turbine and the power generated is converted into electricity through a directly driven generator and a power electronics arrangement. The machinery can withstand very cold temperature operation (e.g., &#x3c;&#x2212;425&#xb0; F.) by isolating the cold turbine side from the warmer side of the machine turbine end and has a hermetically sealed design wherein the process gas is fully contained from leaking at operating pressures. A unique gas injection scheme uses seal gas segregation, thrust bearing cooling and pressure balance for thrust control which is accomplished through a pressure regulator arrangement. Also described is an algorithm for speed control and overspeed protection through the power electronics system. The rotating components of the turbogenerator are supported on foil gas bearings for oil-free operation eliminating extraneous lubrication.

Cryogenic oil-free direct drive turbogenerator

A hermetically-sealed turbomachine, such as a motor-driven blower and a turbine driven generator, capable of reliable high-temperature operation, especially for large sized turbomachine includes a hot blower, compressor or turbine end of the turbomachine that is separated from the cooler electric motor, generator or alternator end of the turbomachine by a compliant mechanical coupling and a thermal choke assembly. The turbomachine housing is also hermetically sealed, providing control over the process gas within the machine housing, and permitting an internal cooling method within the turbomachine, whereby a small amount of process gas itself is used within the turbomachine for providing cooling of the rotating shafts, the axial fan, radial fan, or turbine impeller, the bearings and the electric motor, generator or alternator disposed within the turbomachine housing. The cooling method can be aided by a heat exchanger operatively communicating with the turbomachine.

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Manchester, CT, United States of America

Muthusamy Rajendran