Mitsubishi Heavy Industries Limited

U-mhi Platech Co., Ltd.

Mitsubishi Heavy Industries Plastic Technology Co., Ltd.

Ube Machinery Corporation, Ltd.

Mitsubishi Heavy Industries Plastic Technology

Munehiro Nobuta

Toshihiko Kariya

Naoki Toda

Takeshi Yamaguchi

Kiyoshi Kinoshita

Ryoji Okabe

Masanori Takahashi

Kosuke Ikeda

Yuji Suzumura

Hitoshi Onuma

Provided is an injection molding method for resin that contains reinforcing fiber, the method being capable of easily eliminating uneven distribution of added components. The injection molding method is provided with: a plasticizing step for supplying resin pellets P and added components to a cylinder equipped with a screw, which has a rotating axis as the center is capable of rotating normally and in reverse, and generating molten resin by rotating the screwin the normal direction; and an injecting step for injecting the molten resin M comprising the added components into a cavity. In the plasticizing step, a reverse rotation operation for reversing the rotation of the screwis performed or a screw-stopping operation of stopping the normal rotation of the screwis performed with a prescribed timing and for a prescribed period.

Injection molding method and injection molding machine

Provided is a screw that is for use in an injection molding machine and that makes it possible to benefit from the kneading effect of a multi-start screw while minimizing the received friction resistance. The screw for an injection molding machine is provided with a first stageon the upstream side and a second stageon the downstream side. The screw for an injection molding machine is characterized in that: the first stageis provided with a compression sectioncomprising a main scraperand an auxiliary scraperhaving a smaller outer diameter than the main scraper; and the second stageis provided with a multi-start screw section, said multi-start screw section being provided on the upstream side and comprising a plurality of scrapers, and a fin kneading sectionprovided downstream from the multi-start screw section.

Screw for injection molding machine, injection molding machine, and injection molding method

There is provided a screw of an injection molding machine that can eliminate uneven distribution of reinforcing fibers without giving an excessive shear force to the reinforcing fibers. A screw is provided inside a heating cylinder of an injection molding machine to which a resin pellet is fed on an upstream side in a conveyance direction of resin and to which reinforcing fibers are fed on a downstream side therein, and includes: a first stage at which the resin pellet which is fed is melted; and a second stage that continues to the first stage, and at which molten resin and the reinforcing fibers are mixed with each other. A second flight provided at the second stage includes: a large-diameter flight with a relatively large outer diameter; and a small-diameter flight with a relatively small outer diameter.

Screw, injection molding machine, and injection molding method

An injection molding method includes: a plasticizing process of feeding a resin pellet and additive components to a heating cylinder including a screw that can rotate around a rotation axis and can advance and retreat along the rotation axis, and generating molten resin by rotating the screw in a normal direction; and an injection process of injecting to a cavity the molten resin containing the additive components. In the plasticizing process, retreat operation of forcibly retreating the screw is performed at a predetermined velocity by a predetermined stroke or a predetermined time.

Injection molding method

In an injection molding method, using a heating cylinder having on the front end thereof a discharge nozzle, a single axis screw is rotatable inside the heating cylinder, a fiber-supplying device fills reinforcing fiber into the heating cylinder, and injection molding is performed while supplying the reinforcing fiber and the resin starting material separately and supplying the reinforcing fiber on the front side of the resin starting material. The method includes a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle by advancing the screw. Reinforcing fiber is supplied into the heating cylinder in the injection process.

Injection molding method and injection molding device

The injection molding apparatus of the present invention includes: a heating cylinder; a screw that is provided rotatably in an inner portion of the heating cylinder; a resin feed hopper that feeds a resin pellet; and a fiber feed device that is provided ahead of the resin feed hopper and feeds reinforcing fibers into the heating cylinder. The screw includes a first stage that is located on a rear side, and in which the resin pellet is melted, and a second stage that is located on a front side, and in which the melted resin pellet and the reinforcing fibers are mixed, and a lead of a second flight provided in the second stage is larger than a lead of a first flight provided in the first stage.

Injection molding apparatus and injection molding method

A plasticizing screw for injection molding according to the present invention is a plasticizing screw for injection molding that is installed in an injection molding machine which performs injection molding by plasticizing granular thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a flight, and a mixer. The mixer is provided in plural stages in an axial direction, and the number of fins of the mixer of each stage increases toward a leading end side in the axial direction from a rear end side in the axial direction. Further, the protrusion height of each fin from the peripheral surface of the shaft is lower than the protrusion height of the flight from the peripheral surface of the shaft.

Plasticizing screw for injection molding and injection molding method using same

A plasticizing screw for injection molding according to the present invention is installed in an injection molding machine that performs injection molding by plasticizing thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a main flight, and a sub-flight. The protrusion height of the main flight from the circumferential surface of the shaft is formed to be constant in at least an area in which the sub-flight is provided. The sub-flight includes a flat surface portion which is provided on the rear end side in a winding direction and in which a protrusion height from the circumferential surface of the shaft is lower than that of the main flight and is constant, and an inclined surface portion which is provided to extend continuously from a leading end in the winding direction of the flat surface portion and in which a protrusion height from the circumferential surface of the shaft gradually increases toward the leading end side in the winding direction and is less than the protrusion height of the main flight.

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Nagoya, Japan

Munehiro Nobuta