Sharp Kabushiki Kaisha Corporation

Motoyuki Itoyama

Mitsuru Tokuyama

Takeshi Ohkawa

Toshiaki Ino

Hiroo Naoi

Syouichi Fujita

Masayasu Narimatsu

Kazuma Hinoue

Hideji Saikoh

Mitsuhiro Murata

Kunio Ohashi

Kiyofumi Morimoto

Jitsuo Masuda

Toshihisa Ishida

Hideji Saiko

Tomoki Minamikawa

Hiroshi Ishii

Katsuhiro Nagayama

Takashi Kitagawa

Haruo Nishiyama

Masato Asanuma

Hirofumi Sakita

Masayuki Otsuka

Katsuaki Sumida

Kohichi Takenouchi

Yasuo Kitabatake

Yuichiro Takesue

Tomoko Nishino

Shohei Fukumoto

Toshiaki Fujisawa

Masaya Fujitani

Kanshiro Okamoto

Shuichi Morikuni

Yoshio Mizuyama

Eisaku Hatanaka

A toner detection device includes sensor cases, optical sensors, a cleaning member, a motor, and a control unit. The sensor cases include detection surfaces and are placed on wall surfaces of a hopper container. The optical sensors are housed in the sensor cases and detect presence or absence of toner at a specified elevation through the detection surfaces. The cleaning member slides and rubs on the detection surfaces. The motor moves the cleaning member. In case where the cleaning member is to be stopped, the control unit controls the motor so as to stop the cleaning member in a region in which the cleaning member does not come into contact with the detection surfaces.

Powder detection device and toner replenishment device

A development device includes a developer housing, a toner concentration detection sensor, and a cover member. The developer housing stores a developer containing toner and a carrier. The toner concentration detection sensor is attached to a lower surface of the developer housing and is configured to detect a toner concentration of the developer stored in the developer housing. The cover member is attached to the lower surface of the developer housing to cover the toner concentration detection sensor. The cover member includes a pressing section for pressing a part of the toner concentration detection sensor against the lower surface of the developer housing.

Development device and image forming apparatus including the development device

An image forming apparatus includes: a developing device having a developing vessel, a developing roller and a toner supply port; a toner supply device; a toner supply detecting sensor for detecting the toner concentration inside the developing vessel; a toner concentration controller for directing toner supply; a toner empty detector; and a sheet conveyance detecting sensor. The toner concentration controller has a toner supply device control function; and a toner supply stopping function of stopping toner supply when the last sheet of image printout being executed has passed by the predetermined position in the sheet conveyance path.

Image forming apparatus and image forming method

The image forming apparatus carries out a monitoring operation in which (i) sensor outputs of the magnetic permeability sensor are periodically sampled, (ii) a time period, corresponding to one (1) circulation period which is required for the developer to be circulated once in the circulation carrying path, is evenly divided into a plurality of blocks, and (iii) an average of the sensor outputs in one (1) block time period corresponding to one (1) block is calculated for each of the plurality of blocks; and determines that toner has run short, in a case where the number of times that the averages of the sensor outputs consecutively exceed a threshold, set to be higher than a reference value of the sensor outputs, becomes not less than the number of the plurality of blocks which correspond to the time period corresponding to one (1) circulation period.

Method for judging toner shortage and image forming apparatus

An image forming apparatus includes a photoreceptor, a developing apparatus, a developing bias supply power source, a control section for controlling a developing bias, a density sensor, and an arithmetic section. When an image density adjustment operation is performed, the arithmetic section determines a print-time developing bias in accordance with a detection result obtained by detecting, by the density sensor, a plurality of image density adjustment toner images formed by changing a developing bias. The print-time developing bias is set by the control section when printing is performed. also, In a case where a previous print-time developing bias falls within at least a low range of a predetermined range of the developing bias, the arithmetic section determines the print-time developing bias to a value between a reference developing bias for a target image density and the previous print-time developing bias.

An image forming apparatus prevents printed images from being degraded in image quality due to failure of the toner concentration to fall within a proper range, by correcting the deviations of the amount of toner consumption and the amount of toner supply depending on the individuality of each image forming apparatus and that enables exact identification of the cause of a fault associated with toner concentration, and providing an image forming method using the apparatus. A toner supply device supplies toner to a developing vessel through an opening in accordance with an instruction from a controller. The presence or absence of toner falling is detected based on the variation of the output from a magnetic permeability sensor when toner is supplied. The controller monitors the output voltage level of the magnetic permeability sensor and adjusts the input gain in accordance with the output voltage level to thereby control toner concentration.

Image forming apparatus and image forming method using the same

An image forming apparatus includes a developing device having a toner supply sensor, a toner supply device supplying toner to the developing device, a toner supply controller controlling toner supply from the toner supply device to the developing device based on predetermined conditions, a toner empty determiner determining whether toner is present inside the toner supply device. In the image forming apparatus, the toner supply device includes a storage for recording multiple measured values of toner supply detected by the toner supply sensor, and the toner supply controller corrects the amount of toner supply, based on the moving average of multiple measured values of the amount of toner supply.

Image forming apparatus and toner supply method

A developing device includes a developer tank for housing a two-component developer containing toner and magnetic carrier; a first conveying portion having a first rotary shaft rotatable about its axis and a first screw blade which surrounds the first rotary shaft and rotates together with the first rotary shaft and contains a ferromagnetic substance; a second conveying portion having a second rotary shaft rotatable about its axis and a second screw blade which surrounds the second rotary shaft and rotates together with the second rotary shaft and contains a ferromagnetic substance; a first electromagnet for magnetizing the first screw blade; and a second electromagnet for magnetizing the second screw blade.

Developing device, image forming apparatus, and cleaning method for the developing device

There is provided an image stabilizing apparatus which is capable of keeping a toner concentration and a printing density constant when toner consumption is small, and further which is systematically simple. The image stabilizing apparatus comprises a control portion for controlling a toner replenishment amount in a toner replenishing apparatus depending on a toner concentration detected by a toner concentration sensor and a print coverage of a document detected by a print coverage detecting portion, and controlling, when the print coverage of the document detected by the print coverage detecting portion is less than a predetermined value and such documents continue, so as to discharge a predetermined amount of toner to the image bearing member by developing forcibly, and then replenish the same amount of toner as the predetermined amount by the toner replenishing apparatus.

Image stabilizing apparatus and image forming apparatus

An image forming apparatus is provided which is capable of forming higher-quality images by detecting a toner concentration with higher accuracy to attain appropriate toner supply and image density. A value obtained by adding a correction value based on a temperature, humidity, a print coverage, or the like to a developer concentration adjustment value is set as a control voltage value Vc which is to be inputted to a toner concentration sensor, and an output value of the toner concentration sensor is detected for each of process speeds. A difference between the output value detected and a value at reference process speed is calculated and based on the difference, a correction value is further calculated. Such another calculation of the correction value with use of the output value detected allows for highly accurate correction.

Image forming apparatus with variable process speed

A reference developing image is formed on a photoreceptor drum under an image forming condition measured in advance, and the density of this reference developing image is detected. A development bias voltage is corrected based on the detection result, and when a correction value of the development bias voltage exceeds a predetermined range, a reference output voltage of an ATC sensor for detecting the density of toner in a developing device is corrected based on the detected value of humidity around the developing device, the frequency of use of the apparatus, and the agitation stress of developer.

Image forming method and image forming device

An amount of toner consumption accompanying development of an image corresponding to the image data is calculated based on image data, and a corrected consumption amount is calculated by multiplying the calculated amount of toner consumption by a predetermined correction ratio that is less than 1. Further, toner is supplied based on the calculated corrected consumption amount. As a result, it is possible to prevent excessive supply of toner, and to supply toner without time delay.

Image forming apparatus, toner density control method, toner density control program and storage medium for storing the program

A controller determines the degree of acuteness of the resonant oscillation of a piezoelectric oscillator, based on the developer's fluidity detection data detected by the piezoelectric oscillator. The toner density output data detected by a toner density sensor is modified to a correct value, based on the degree of acuteness, and a supply roller is controlled based on this corrected value so as to implement the necessary toner supply.

Developing device

Image forming apparatus diagnosing print head and optical system conditions based on printed test pattern

The image forming apparatus of the invention controls the toner density by any one of the following configurations: by correcting the toner density of the developer in association with the agitation total; by controlling a process parameter so that the density of a toner patch formed on the photoreceptor corresponds to a prescribed density value and determining that developing performance of the developer is improved and canceling the toner density correction when the process parameter reaches the prescribed value; by changing the toner density reference value when the variation as to the charger output is equal to or greater than a first predetermined value and maintaining the changed toner density reference value until the variation of the charger output again becomes equal to or greater than the first predetermined value; or by prohibiting toner supply for a constant duration to prevent excessive toner supply if time from the end of the last operation of the developing unit to the start of a next operation, inclusive of the power-activation is equal to or longer the a predetermined period when the developing unit is activated to commence agitation of the developer.

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Osaka, Japan

Motoyuki Itoyama