Nippon Shokubai Co., Ltd.

Motohiro Imura

Katsuyuki Wada

Kozo Nogi

Ryota Wakabayashi

Koji Honda

Kazushi Torii

Hiroko Ueda

Kunihiko Ishizaki

Kenji Kadonaga

Yoshiro Mitsukami

Taku Iwamura

Shin-Ichi Fujino

Tokio Shuto

Yorimichi Dairoku

Sumio Okuda

Yoshihiro Shobo

Mai Sato

Shigeru Sakamoto

Yoshifumi Adachi

Kazuki Kimura

Masazumi Sasabe

Hiroki Inoue

Yasuhisa Nakashima

Hirofumi Shibata

Takahiro Kitano

Taishi Kobayashi

Seiji Kato

Hidenori Wada

Shin-ya Katsube

Hiroyasu Watabe

Masato Abe

Kinya Nagasuna

Shinichi Fujino

Koji Miyake

Hirotama Fujimaru

Sayaka Machida

Masatoshi Nakamura

Toshimasa Kitayama

Teruyuki Kanto

Tsunemasa Ueno

Akiko Mitsuhashi

Tsuyoshi Yorino

Tomoyuki Arake

Masafumi Inoue

Shuji Kanzaki

Naoki Katakura

Hiroki Hayashi

Yoshiki Katada

Yoshihiro Kita

Wakabayashi Ryota

Kadonaga Kenji

Fujino Shin-Ichi

Honda Koji

Nogi Kozo

Katada Yoshiki

[Object] To provide a method for efficiently producing a water-absorbing agent having excellent physical properties. [Solution] The method for producing a water-absorbing agent includes a drying step of drying a particulate crosslinked hydrogel polymer containing a drying aid. The drying aid is (a) a compound having a betaine structure and having a long-chain alkyl group having 8 or more carbon atoms, one quaternary nitrogen, and one acid group within a molecule thereof and/or (b) a compound having a long-chain alkyl group having 8 or more carbon atoms, one tertiary nitrogen, and one or more acid groups within a molecule thereof. An addition amount of the drying aid with respect to a gel solid content of the particulate crosslinked hydrogel polymer is 0.001% by mass to 0.5% by mass. In this production method, surface-crosslinking is performed on water-absorbent resin powder obtained through the drying step.

Method for producing water-absorbing agent

The production method includes a drying step of drying a particulate crosslinked hydrogel polymer obtained by polymerizing a monomer, which is a material of a water-absorbent resin, using a heating device to obtain dried particles. The heating device includes: a rotary container that contains the particulate crosslinked hydrogel polymer therein and rotates; and a plurality of heating tubes that are located within the rotary container, extend in an axial direction of the rotary container, and rotate together with the rotary container. A gel temperature of the particulate crosslinked hydrogel polymer to be subjected to the drying step, the gel temperature being measured by a contact thermometer, is not lower than 50&#xb0; C.

Method for producing water-absorbent resin powder, and drying device and drying method for particulate hydrous gel

The production method includes: a gel-crushing step of grinding a crosslinked hydrogel polymer to obtain a particulate crosslinked hydrogel polymer; a heating drying step of obtaining dried particles from the particulate crosslinked hydrogel polymer by using a continuous stirring drying machine; a post-crosslinking step of post-crosslinking the particulate crosslinked hydrogel polymer or the dried particles; and a sizing step of adjusting a particle size of the dried particles or the post-crosslinked dried particles to obtain water-absorbent resin powder. The particulate crosslinked hydrogel polymer contains a gel fluidizer. A gel temperature of the particulate crosslinked hydrogel polymer containing the gel fluidizer, the gel temperature being measured by a contact thermometer, is not lower than 50&#xb0; C. In the production method, the dried particles or the post-crosslinked dried particles is forcedly cooled before the sizing step.

Method for producing water-absorbent resin powder and production apparatus therefor

As a method for producing a polyacrylic acid (salt)-based water absorbent resin particle which less generates fine powder and has an excellent impact resistance and a high moisture content even in a case where the polyacrylic acid (salt)-based water absorbent resin particle is produced on a large scale, employed is a production method including the steps of: (a) adding a surface crosslinking agent solution to water absorbent resin powder to obtain a mixture; (b) reacting the mixture; and, thereafter (c) adding an aqueous liquid to at least one selected from the group consisting of (i) the water absorbent resin powder during the step (b) and (ii) the water absorbent resin powder after the step (b), an atmospheric dew point being not lower than 20&#xb0; C. in the step (c), and a temperature of the water absorbent resin powder being higher than the atmospheric dew point in the step (c).

Method for producing polyacrylic acid (salt)-based water absorbent resin

[Object] To provide a method for producing a water-absorbent resin in powder form or particle form, which has excellent physical properties such as water absorption performance and the like, at high productivity. [Solution] A method for producing a water-absorbent resin includes: a polymerization step of polymerizing a monomer, which is a raw material of the water-absorbent resin, to obtain a hydrous gel crosslinked polymer dispersed in an organic solvent; and a separation step of separating the organic solvent and the hydrous gel crosslinked polymer. The separation step includes transfer, compression, and discharge of the hydrous gel crosslinked polymer.

Method for producing water absorbent resin

A method is disclosed for inexpensively and stably producing, with high productivity, water absorbent resin having excellent damage resistance. A method for producing a polyacrylic acid (salt)-based water absorbent resin, the method comprising a surface-crosslinking step, the surface-crosslinking step including a reaction step, the reaction step involving using a reactor having (i) an inner wall surface having a temperature within a range of 100&#xb0; C. to 250&#xb0; C. and (ii) an inside atmosphere having a dew point within a range of 60&#xb0; C. to 100&#xb0; C., the reaction step including heat-treating a water absorbent resin mixture so as to produce water absorbent resin powder having a temperature within a range of 90&#xb0; C. to 130&#xb0; C.

Method for producing polyacrylic acid (salt)-based water-absorbent resin

[Object] To provide a method for stably producing a water-absorbent resin in powder form or particle form, which has excellent physical properties such as water absorption performance and the like, without any production trouble. [Solution] A method for producing a water-absorbent resin includes mixing a monomer composition, which contains at least a monomer and a pyrolytic polymerization initiator, with an organic solvent, a temperature of the organic solvent is not lower than 70&#xb0; C. at time of mixing, and when a mass per unit time of the monomer in the monomer composition to be mixed with the organic solvent is expressed as an amount per unit volume of the organic solvent, a lower limit is 0.01 g/ml/min, and an upper limit is 0.2 g/ml/min.

Method for producing water-absorbent resin

Provided is a method for producing a particulate water absorbing agent, the method including the steps of: a polymerization step of polymerizing an acrylic acid (salt)-based aqueous monomer solution so as to obtain a crosslinked hydrogel polymer; a drying step of drying the crosslinked hydrogel polymer so as to obtain a dried polymer; a classification step of classifying a polymer subjected to classification so as to obtain a water-absorbing resin powder having a specific particle size; and a surface-crosslinking step of surface-crosslinking the water-absorbing resin powder that is not surface crosslinked, wherein the classification step is carried out at least either or both of before and/or after the surface-crosslinking step but after said drying step, and wherein a hole shape of a classification sieve used in the classification step is an irregular polygonal or non-circular.

Method for producing particulate water-absorbing agent

A water-absorbing resin composition including 100 parts by weight of water-absorbing resin particles and 0.01 to 1 part by weight of additive particles, wherein a percent by weight of the additive particles, (x [%]), based on 100% by weight of the water-absorbing resin particles in the composition, and weight ratio of free additive particles, (y), relative to the percent by weight, (x [%]), satisfy the following formula:0.04()0.2().

Production method for water-absorbing resin composition

A particulate water absorbing agent of the present invention is a water absorbing agent containing a water absorbing resin as a main component, the particulate water absorbing agent containing a polyvalent metal cation and satisfying: (1) the polyvalent metal cation is contained in an amount between 0.001 wt % and 5 wt % relative to the amount of the water absorbing agent; (2) an absorbency without pressure (CRC) is not less than 28 (g/g) and an absorbency against pressure (AAP 4.83 kPa) is not less than 10 (g/g); (3) the absorbency against pressure and the absorbency without pressure satisfy 77 &#x2266;AAP (4.83 kPa)+1.8&#xd7;CRC&#x2266;100; and (4) a moisture content of the water absorbing agent is between 5 wt % and 20 wt %. This provides a water absorbing agent which has blocking resistance after moisture absorption, is excellent in stability to shock and suppresses Re-Wet when used in a diaper.

Particulate water absorbent and process for production thereof

A water absorbing agent of the present invention has an internal crosslinking structure obtained by polymerization of a water-soluble unsaturated monomer. The agent satisfies conditions (a) to (d): (a) the agent contains water-insoluble inorganic particles at an amount of from 10 ppm to 1,900 ppm inclusive; (b) the agent contains 5 mass % or less particles which have such a size that they can pass through a sieve having a mesh opening size of 150 &#x3bc;m; (c) the agent has an absorbency against a pressure of 4.83 kPa (AAP) of 18 g/g or more; and (d) the water-insoluble inorganic particles reside on a surface of the water absorbing resin or near the surface.

Water absorbing agent, water absorbent core using the agent, and manufacturing method for water absorbing agent

A particulate water absorbing agent of the present invention is a water absorbing agent containing a water absorbing resin as a main component, the particulate water absorbing agent containing a polyvalent metal cation and satisfying: (1) the polyvalent metal cation is contained in an amount between 0.001 wt % and 5 wt % relative to the amount of the water absorbing agent; (2) an absorbency without pressure (CRC) is not less than 28 (g/g) and an absorbency against pressure (AAP 4.83 kPa) is not less than 10 (g/g); (3) the absorbency against pressure and the absorbency without pressure satisfy 77&#x2266;AAP (4.83 kPa)+1.8&#xd7;CRC&#x2266;100; and (4) a moisture content of the water absorbing agent is between 5 wt % and 20 wt %. This provides a water absorbing agent which has blocking resistance after moisture absorption, is excellent in stability to shock and suppresses Re-Wet when used in a diaper.

The present invention provides a method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, the present invention provides a water-absorbing resin composition, which is capable of stably exerting high-level property. The problems can be solved by a water-absorbing resin composition, where the addition amount of additive particles and amount of free additive particles satisfies a predetermined relation.

A production method of a water-absorbent resin includes the steps of: obtaining a hydrogel by supplying monomer liquid to a reaction device so that the monomer liquid is polymerized; and detaching the hydrogel from the reaction device, wherein the reaction device's surface in contact with the monomer liquid at a position where polymerization occurs is made of a fluororesin having a melt viscosity of less than 1&#xd7;10poise at 380&#xb0; C. On this account, it is possible to obtain a water-absorbent resin having less amounts of an extractable content with high productivity and it is possible to carry out continuous production for an extended period of time.

Production method of water-absorbent resin

A homogeneously surface cross-linked water absorbent resin and a method for the production thereof are provided. The water absorbent material is formed of a surface cross-linked water absorbent resin resulting from granular irregularly pulverized shaped surface cross-linking the product of partial neutralization or whole neutralization of a water absorbent resin having acrylic acid or a metal salt thereof as a main component, which water absorbent material shows a metal atom concentration on the surface of the water absorbent material in the range of 0-10% within 0 second of polishing and 2-35% at 10 seconds value of polishing as determined by subjecting the water absorbent material to Ar ion discharge polishing under a voltage of 500 &#x212b;. The surface cross-linked water absorbent resin to be used herein can be produced by surface cross-linking a water absorbent resin having a specific particle diameter with a surface cross-linking agent having a water concentration in a specific range.

Water absorbent material, method for production of surface cross-linked water absorbent resin, and method for evaluation of water absorbent material

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Himeji, Japan

Motohiro Imura